Terminal
No.Wire color Item ConditionJudgement
standard
11 PU Step motor AWithin 2 seconds after key switch ªONº, the time measurement by
using the pulse width measurement function (Hi level) of CON-
SULT-II.
ICONSULT-II cable connected to data link connector.
IThis inspection cannot be measured by circuit tester.30.0 msec
12 L/WStep motor B
10.0 msec
13 OR/BCVT or SPORT
indicator lamp
When CVT or SPORT indicator
lamp illuminatesApprox. 0V
When CVT or SPORT indicator
lamp does not illuminateBattery voltage
15 *1 PU/Y Ð ÐÐ
16 YClosed throttle
position switch
(in throttle posi-
tion switch)When releasing accelerator pedal
after warming up engine.Battery voltage
When depressing accelerator pedal
after warming up engine.Approx. 0V
17 LGWide open
throttle position
switch
(in throttle posi-
tion switch)When depressing accelerator pedal
more than half-way after warming
up engine.Battery voltage
When releasing accelerator pedal
after warming up engine.Approx. 0V
18 SB ABS control unit
When driving slowly.Change 0 -
Battery voltage
19 G/W Power source
Same as No. 10
20 L/Y Step motor CWithin 2 seconds after key switch ªONº, the time measurement by
using the pulse width measurement function (Hi level) of CON-
SULT-II.
ICONSULT-II cable connected to data link connector.
IThis inspection cannot be measured by circuit tester.30.0 msec
21 P/L Step motor D10.0 msec.
22 GYSport mode
switch
When SPORT mode switch in ªONº
position.Approx. 0V
When SPORT mode switch in
ªOFFº position.Approx. 10V
23 BR/Y ABS control unit
When ABS operates.Approx. 0V
When ABS does not operate.5.6 - 10.0V
25 B Ground
ÐÐ
27 L/ORPNP switch ªLº
positionWhen setting selector lever to ªLº
position.Battery voltage
When setting selector lever to other
positions.Approx. 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont'd)
AT-42
DescriptionNCAT0224IThe step motor is ON/OFF of 4 aspects changes according to
the signal from TCM.
As a result, the flow of line pressure to primary pulley is
changed and pulley ratio is controlled.
CONSULT-II REFERENCE VALUE IN DATA MONITOR
MODE
NCAT0224S01Remarks: Specification data are reference values.
Monitor item Condition Specification
Step motorThe vehicle runs a safe condition and
press/depress accelerator pedal.ON/OFF
TCM TERMINALS AND REFERENCE VALUENCAT0224S02Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement
standard
11 P U
Step motorWithin 2 seconds after key switch ªONº, the time measurement by
using the pulse width measurement function (Hi level) of CON-
SULT-II.
ICONSULT-II cable connect to data link connector.
IThis inspection cannot be measured by circuit tester.30.0 msec
12 L/W10.0 msec
20 L/Y30.0 msec
21 P/L10.0 msec
ON BOARD DIAGNOSIS LOGICNCAT0224S03
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: STEP MOTOR/CIRC
When in operating step motor ON and
OFF, there is no proper change in the
voltage of the terminal TCM which corre-
sponds to it.IHarness or connectors
(The step motor circuit is open or
shorted.)
IStep motor
: P1777
: MI Code No. 1777
DTC P1777 STEP MOTOR Ð CIRCUIT
Description
AT-86
General Specifications
Unit: mm (in)
Applied modelQG16DE, QG18DE and CD20TQG16DE, QG18DE
and CD20TSR20DE
For LHD models
(except Wagon)For RHD models &
Wagon models (LHD/RHD)CVT models M/T models
Without ABSWith ABS
(optional for
LHD models)With ABS
Front brake CL25VG CL25VBG FN3-57/22
Brake model disc brake disc brake disc brake
Cylinder bore diameter 57.2 (2.252)
Pad
length´width´thickness109 x 50.1 x 11
(94.29 x 1.97 x 0.43)109 x 50.1 x 11
(4.29 x 1.97 x 0.43)112x56.2x11
(4.41 x 2.21 x
0.43)
Rotor outer
diameter´thickness257´22
(10.12´0.87)280´22
(11.04´0.87)
Rear brake CL9HCG LT20N CL9HDG CL11HEG
Brake model disc brake drum brake disc brake disc brake
Cylinder bore diameter
34.4 (1.354) 17.46 (0.6874)34.4
(1.354)38.2 (1.504)
Lining or pad
length´width´thickness79.8 x 38.5 x 9.3
(3.14 x 1.52 x
0.37)195x35x4.5
(7.68 x 1.38 x
0.18)79.8 x 38.5 x 9.3
(3.14 x 1.52 x 0.37)
Drum inner diameter or rotor
outer
Diameter´thickness258x10
(10.2 x 0.39)203.2 (8.00)278x10
(10.9´0.39)258x10
(10.2 x 0.39)
Master cylinder
Cylinder bore diameter23.81
(0.94)
Control valve
Valve model Dual proportioning valve Ð
Split point [kPa (bar, kg/cm
2,
psi)]´reducing ratio1.96 (0.0196, 0.0200, 0.284) x 0.4 Ð
Brake booster
Booster model BJKCE
Diaphragm diameter Primary: 205 (8.1)
Secondary: 180 (7.1)
Specified brake fluid DOT 4
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-91
Mixture Ratio Feedback Control (Closed loop control)NCEC0014S04
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The three way catalyst can then better reduce CO, HC and NOx emissions. This system uses a heated
oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about the heated
oxygen sensor 1 (front), refer to EC-QG-132. This maintains the mixture ratio within the range of stoichiomet-
ric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst. Even if the switching char-
acteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric by the
signal from the heated oxygen sensor 2 (rear).
Open Loop ControlNCEC0014S05The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
IDeceleration and acceleration
IHigh-load, high-speed operation
IMalfunction of heated oxygen sensor 1 (front) or its circuit
IInsufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
IHigh engine coolant temperature
IDuring warm-up
IWhen starting the engine
Mixture Ratio Self-learning ControlNCEC0014S06The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and charac-
teristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of ªinjection pulse durationº to automatically compensate for the difference between
the two ratios.
ªFuel trimº refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
ªShort term fuel trimº is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
ªLong term fuel trimº is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
SEF336WA
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTIONQG16I18DE
Multiport Fuel Injection (MFI) System (Cont'd)
EC-22
Fuel Injection TimingNCEC0014S07
Two types of systems are used.
Sequential Multiport Fuel Injection System
NCEC0014S0701Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System
NCEC0014S0702Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
Fuel Shut-offNCEC0014S08Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Electronic Ignition (EI) System
DESCRIPTIONNCEC0015Input/Output Signal ChartNCEC0015S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed and piston position
Ignition tim-
ing controlPower transistor Camshaft position sensor (PHASE) Cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensorThrottle position
Throttle valve idle position
Vehicle speed sensor or ABS actuator and
electric unit (control unit)Vehicle speed
Ignition switch Start signal
Knock sensor Engine knocking
PNP switch Gear position
Battery Battery voltage
SEF337W
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTIONQG16I18DE
Multiport Fuel Injection (MFI) System (Cont'd)
EC-23
System DescriptionNCEC0015S02
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown above.
The ECM receives information such as the injection pulse width, crankshaft position sensor signal and cam-
shaft position sensor signal. Computing this information, ignition signals are transmitted to the power transis-
tor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
AÉBTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
IAt starting
IDuring warm-up
IAt idle
IDuring acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The
ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control
DESCRIPTIONNCEC0016Input/Output Signal ChartNCEC0016S01
Sensor Input Signal to ECMECM func-
tionActuator
Air conditioner switch Air conditioner ªONº signal
Air condi-
tioner cut
controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure
Vehicle speed sensor or ABS actuator and
electric unit (control unit)Vehicle speed
Power steering oil pressure switch Power steering operation
System DescriptionNCEC0016S02This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
IWhen the accelerator pedal is fully depressed.
IWhen cranking the engine.
IAt high engine speeds.
IWhen the engine coolant temperature becomes excessively high.
IWhen operating power steering during low engine speed or low vehicle speed.
IWhen engine speed is excessively low.
SEF742M
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTIONQG16I18DE
Electronic Ignition (EI) System (Cont'd)
EC-24
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
AIR COND SIG
[ON/OFF]qqIIndicates [ON/OFF] condition of the air condi-
tioner switch as determined by the air condition-
ing signal.
P/N POSI SW
[ON/OFF]qqIIndicates [ON/OFF] condition from the PNP
switch signal.
PW/ST SIGNAL
[ON/OFF]qqIIndicates [ON/OFF] condition of the power steer-
ing oil pressure switch determined by the power
steering oil pressure switch signal.
LOAD SIGNAL
[ON/OFF]qqIIndicates [ON/OFF] condition from the electrical
load signal and/or lighting switch.
ON ... rear defogger is operating and/or lighting
switch is on.
OFF ... rear defogger is not operating and light-
ing switch is not on.
IGNITION SW
[ON/OFF]qIIndicates [ON/OFF] condition from ignition
switch.
HEATER FAN SW
[ON/OFF]qIIndicates [ON/OFF] condition from the heater
fan switch.
INJ PULSE-B1
[msec]qIIndicates the actual fuel injection pulse width
compensated by ECM according to the input
signals.IWhen the engine is stopped, a
certain computed value is indi-
cated.
B/FUEL SCHDL
[msec]IªBase fuel scheduleº indicates the fuel injection
pulse width programmed into ECM, prior to any
learned on board correction.
IGN TIMING [BTDC]qIIndicates the ignition timing computed by ECM
according to the input signals.
IACV-AAC/V [step]qIIndicates the IACV-AAC valve control value
computed by ECM according to the input sig-
nals.
A/F ALPHA-B1 [%]qIIndicates the mean value of the air-fuel ratio
feedback correction factor per cycle.IWhen the engine is stopped, a
certain value is indicated.
IThis data also includes the data
for the air-fuel ratio learning
control.
AIR COND RLY
[ON/OFF]qIIndicates the air conditioner relay control condi-
tion determined by ECM according to the input
signals.
FUEL PUMP RLY
[ON/OFF]qIIndicates the fuel pump relay control condition
determined by ECM according to the input sig-
nals.
INT/V SOL-B1
[ON/OFF]IThe control condition of the valve timing sole-
noid valve (determined by ECM according to the
input signal) is indicated.
ON ... Intake valve timing control operating
OFF ... Intake valve timing control not operating
COOLING FAN
[ON/OFF]qIIndicates the control condition of the cooling fan
determined by ECM according to the input sig-
nals.
HI ... High speed operation
LOW ... Low speed operation
OFF ... Stop
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG16I18DE
CONSULT-II (Cont'd)
EC-60
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
EGR VOL CON/V
[step]
(If so equipped)qIIndicates the EGR volume control valve com-
puted by the ECM according to the input sig-
nals.
IThe opening becomes larger as the value
increases.
HO2S1 HTR (B1)
[ON/OFF]IIndicates [ON/OFF] condition of heated oxygen
sensor 1 (front) heater determined by ECM
according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]IIndicates [ON/OFF] condition of heated oxygen
sensor 2 (rear) heater determined by ECM
according to the input signals.
PURG VOL C/V [%]IIndicates the EVAP canister purge volume con-
trol solenoid valve computed by the ECM
according to the input signals.
IThe opening becomes larger as the value
increases.
CAL/LD VALUE [%]IªCalculated load valueº indicates the value of
the current air flow divided by peak air flow.
ABSOL TH.P/S [%]IªAbsolute throttle position sensorº indicates the
throttle opening computed by ECM according to
the signal voltage of the throttle position sensor.
MASS AIRFLOW
[gm/s]IIndicates the mass air flow computed by ECM
according to the signal voltage of the mass air
flow sensor.
TRVL AFTER MIL
[km] or [Mile]IDistance travelled while MI is activated
VOLTAGE [V]IVoltage measured by the voltage probe.
PULSE
[msec] or [Hz] or [%]IPulse width, frequency or duty cycle measured
by the pulse probe.IOnly ª#º is displayed if item is
unable to be measured.
IFigures with ª#ºs are temporary
ones. They are the same fig-
ures as an actual piece of data
which was just previously mea-
sured.
IDL A/V LEANIDisplay the condition of idle air volume learning
YET ... Idle air volume learning has not been
performed yet.
CMPLT ... Idle air volume learning has already
been performed successfully.
INCMP ... Idle air volume learning has not been
performed successfully.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG16I18DE
CONSULT-II (Cont'd)
EC-61