Page 215 of 2267

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS............................................................. 2
Service Notice............................................................ 2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²............. 2
GENERAL SERVICING................................................. 3
Clip and Fastener ...................................................... 3
BODY END.................................................................... 5
Body Front End.......................................................... 5
Body Rear End and Opener ...................................... 7
DOOR........................................................................... 13
Front Door................................................................ 13
Rear Door ................................................................ 14
INSTRUMENT PANEL................................................. 15
INTERIOR TRIM.......................................................... 18
Side and Floor Trim ................................................. 18
Door Trim ................................................................. 24
Roof Trim ................................................................. 25
Trunk Room Trim ..................................................... 28
Luggage Room Trim ................................................ 29Back Door Trim ........................................................ 30
EXTERIOR................................................................... 31
SEAT............................................................................ 40
Front Seat ................................................................ 40
Heated Seat ............................................................. 42
Rear Seat................................................................. 43
SUNROOF.................................................................... 46
Trouble Diagnoses................................................... 49
WINDSHIELD AND WINDOWS.................................. 53
Windshield and Rear Window ................................. 54
Side Window ............................................................ 55
Back Door Window .................................................. 56
MIRROR....................................................................... 58
Door Mirror............................................................... 58
Rearview Mirror ....................................................... 59
BODY ALIGNMENT..................................................... 60
Engine Compartment ............................................... 60
Underbody ............................................................... 62
BT
Page 239 of 2267
Roof Trim
REMOVAL Ð Headlining
4-door sedan
p1Remove front and rear seats. Refer to ªSEATº for details, BT-40.
p2Remove front and rear seat belts. Refer to ªSEAT BELTSº in RS section for details.
p3Remove body side trim. Refer to ªSide and Floor Trimº for details, BT-18.
p4Remove sunroof switch. (Models equipped with electric sunroof)
p5Remove handle and lamp cover. (Models equipped with manual sunroof)
p6Remove sunroof welt. (Models equipped with sunroof)
p7Remove sun visors.
p8Remove interior lamp assembly.
p9Remove assist grips.
p10Remove clipsC103securing headlining.
p11Remove headlining.
NBT043
SEC. 264×738×963×964
Manual type
C103
INTERIOR TRIM
BT-25
Page 240 of 2267
REMOVAL Ð Headlining
5-door hatchback
p1Remove front and rear seats. Refer to ªSEATº for details, BT-40.
p2Remove front and rear seat belts. Refer to ªSEAT BELTSº in RS section for details.
p3Remove body side trim. Refer to ªSide and Floor Trimº for details, BT-20.
p4Remove sunroof switch. (Models equipped with electric sunroof)
p5Remove handle and lamp cover. (Models equipped with manual sunroof)
p6Remove sunroof welt. (Models equipped with sunroof)
p7Remove sun visors.
p8Remove interior lamp assembly.
p9Remove assist grips.
p10Remove roof rear garnish.
p11Remove headlining.
NBT044 Metal clip
Metal clip
SEC. 264×738×963×964
Manual type
INTERIOR TRIM
Roof Trim (Cont'd)
BT-26
Page 241 of 2267
REMOVAL Ð Headlining
Wagon
p1Remove front and rear seats. Refer to ªSEATº for details, BT-40.
p2Remove front and rear seat belts. Refer to ªSEAT BELTSº in RS section for details.
p3Remove body side trim. Refer to ªSide and Floor Trimº for details, BT-22.
p4Remove sunroof switch. (Models equipped with electric sunroof)
p5Remove handle and lamp cover. (Models equipped with manual sunroof)
p6Remove sunroof welt. (Models equipped with sunroof)
p7Remove sun visors.
p8Remove interior lamp (center) and interior lamp (rear).
p9Remove assist grips.
p10Remove clipsC103.
p11Remove luggage net escutcheons.
p12Remove roof rear garnish.
p13Remove speakers.
p14Remove headlining.
NBT045 Metal clip
Manual type
Metal clip
C103
p9
INTERIOR TRIM
Roof Trim (Cont'd)
BT-27
Page 248 of 2267
p8Body side welt
p9Door weatherstrip
p10Door outside molding
p11Sunroof lid weatherstrip
SBT043 Outside
YBT024
EC. 800×820
ClipClip
ClipClip
SBT067
Front door
SEC. 800Screw
Clip
Door outer panel Door outer molding
Rear door
SEC. 820
Screw
Door panelClipDoor outer molding
YBT025 Roof panel
Glass lid
Sunroof lid
weatherstrip
Sunroof rail
assembly
Front
SEC. 736
EXTERIOR
BT-34
Page 252 of 2267
p20Front hood grille
p21Roof rail
NBT047
Hook
HookHook
NBF280 Roof rail
5.1 - 6.4 N´m
(0.52 - 0.65 kg-m,
45.1 - 56.6 in-lb)
Clip
Clip
HookPawl
Hook
Front
CenterRear
EXTERIOR
BT-38
Page 260 of 2267
ADJUSTMENT
Install motor & limit SW assembly and sunroof rail assembly in the following sequence:
1. Arrange equal lengths of link and wire assemblies on both sides of sunroof opening.
2. Connect sunroof connector to sunroof switch and positive (+) power supply.
3. Set lid assembly to fully closed position
by operating open/tilt sunroof switch.
4. Fit outer side of lid assembly to the surface of roof on body outer panel.
5. Remove motor, and keep sunroof switch pressed to rear side until motor pinion gear reaches the end
of its rotating range.
6. Install motor.
7. Check that motor drive gear fits properly in wires.
8. Press front side of sunroof switch to check lid assembly for normal tilting.
9. Check sunroof lid assembly for normal operations (tilt-up, tilt-down, open, and close).
SBF920F Front
Lid assembly
Closing & opening rangeRear
Tilting up & down range
Outer body panel
Closing & opening range
SUNROOF
BT-46
Page 261 of 2267
REMOVAL
lAfter any adjustment, check sunroof operation and lid alignment.
lHandle finisher plate and glass lid with care so not to cause damage.
lIt is desirable for easy installation to mark each point before removal.
CAUTION:
Always work with a helper.
Link and wire
assemblySunroof frame
assemblyShade assemblyLid assemblyMotor assembly
Tilt glass lid up.
p1Sunroof lid mount screws
p2Lid assembly
p3Rear drain mount screws
p4Rear drain assembly
Operate sunroof switch to tilt glass lid down.
p5Shade assembly
Sunroof switch/interior accessories/headlining (Models equipped with sunroof)lRefer to ªRoof Trimº in ªINTERIOR TRIMº for details, BT-25, BT-26, BT-27.
p6Motor switch bracket
p7Motor assembly
p8Wind deflector mount nuts
p9Wind deflector mount screws
p10Wind deflector assembly
p11Drain hoses
p12Sunroof unit bracket
p13Sunroof frame assembly
p14Guide stopper
p15Link and wire assembly
SUNROOF
BT-47