Page 121 of 2267
Components
NAT311 Fluid level gauge
Fluid charging pipe
5.0 - 6.8 (0.5 - 0.7, 44 - 60)
PNP SW5.0 - 6.8
(0.5 - 0.7, 44 - 60)
Dropping resistor
Secondary pulley speed sensor
5.0 - 6.8
(0.5 - 0.7, 44 - 60)
Speedometer pinion
O-ring
O-ringDifferential
oil seal
Torque converter
Input shaft O-ring
Oil pump
oil seal
CVT assy
Oil pan installation bolt (18)
6.9 - 8.8 (0.7 - 0.9, 61 - 78)
: N´m (kg-m, in-lb)
: N´m (kg-m, ft-lb)
: CVT fluid NS-1Oil panMagnetDrain bolt
30 - 39 (3.0 - 4.0, 22 - 29)
Gasket
Oil pan gasket
4.5 - 5.7 (0.45 - 0.59, 40 - 50)Tube (inlet)
40-58
(4.0 - 6.0,
30 - 43)
Copper washer
4.5 - 5.7
(0.45 - 0.59, 40 - 50) Tube (outlet)
4.5 - 5.7 (0.45 - 0.59, 40 - 50)Copper washer40 - 58 (4.0 - 6.0, 30 - 43)Primary pulley
speed sensor
5.0 - 6.8 (0.5 - 0.7, 44 - 60)
O-ring
O-ring
4.5 - 5.7 (0.45 - 0.59, 40 - 50)
Differential
oil seal
SEC. 310×311×312×319
REMOVAL AND INSTALLATION
Components
AT-119 
     
        
        Page 155 of 2267

Component
1. Cable guide
2. Cylinder
3. Toggle lever
4. Pin
5. Pin boot
6. Torque member
7. Inner shim
8. Inner pad
9. Outer pad
10. Outer shim11. Strut
12. O-ring
13. Push rod
14. Key plate
15. Retaining washer
16. Spring
17. Spring cover
18. Snap ring B
19. Piston seal
20. Snap ring A21. Washer
22. Wave washer
23. Washer
24. Bearing
25. Adjuster
26. Cup
27. Piston
28. Piston boot
29. Sleeve
Pad Replacement
WARNING:
Clean brake pads with a vacuum dust collector to minimize
the hazard of airborne particles or other materials.
CAUTION:
lWhen cylinder body is open, do not depress brake pedal
because piston will pop out.
lBe careful not to damage piston boot or get oil on rotor.
Always replace shims in replacing pads.
lIf shims are rusted or show peeling of rubber coat,
replace them with new shims.
NBR366
SEC. 440
Stopper bolt
10-12
(1.0-1.2,7-9)
31-38
(3.2 - 3.8, 23 - 28)
p1
22-32
(2.3 - 3.2,
17 - 23)
38-52
(3.9 - 5.3, 28 - 38)p10p9pPp8pP
p7
p6
p5p4pPto sliding portion
p12pR
p13pR
p14
p15
p16
p17p18
p28pR
: Do not re-use
: N´m (kg-m, ft-lb)
pR: Rubber grease point
pB: Brake fluid point
pP: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease point
p23
p27pB
p26pRp25
p24pBp22p21p20
p19pR
p11pR
p3
p2
p29
REAR DISC BRAKE TYPE 1
BR-33 
     
        
        Page 158 of 2267

3. Disassemble cylinder body.
a. Pry off snap ring B with suitable pliers, then remove spring
cover, spring and retaining washer.
b. Remove key plate, push rod, O-ring and strut.
c. Remove piston seal.
Be careful not to damage cylinder body.
4. Remove return spring, toggle lever and cable guide.
Inspection
Caliper
CAUTION:
Use brake fluid to clean cylinder. Never use mineral oil.
Cylinder Body
lCheck inside surface of cylinder for score, rust, wear, dam-
age or presence of foreign materials. If any of the above
conditions are observed, replace cylinder body.
lMinor damage from rust or foreign materials may be elimi-
nated by polishing surface with a fine emery paper.
Replace cylinder body if necessary.
Torque Member
Check for wear, cracks or other damage. Replace if necessary.
Piston
CAUTION:
Piston sliding surface is plated. Do not polish with emery
paper even if rust or foreign matter is stuck to sliding sur-
face.
Check piston for score, rust, wear, damage or presence of for-
eign materials.
Replace if any of the above conditions are observed.
SBR088B
SBR656
SBR767E Stopper boltReturn spring
Lever
REAR DISC BRAKE TYPE 1
Disassembly (Cont'd)
BR-36 
     
        
        Page 161 of 2267

7. Install cup adjuster, bearing, washers and snap ring A with a
suitable tool.
8. Insert piston seal into groove on cylinder body.
9. With piston boot fitted to piston, insert piston boot into groove
on cylinder body and fit piston by turning it clockwise with
long nose pliers, or suitable tool.
10. Fit toggle lever, return spring and cable guide.
11. Adjust the piston to the right angle as shown in the figure.
Installation
CAUTION:
lRefill with new brake fluid ªDOT 4º.
lNever reuse drained brake fluid.
1. Install caliper assembly.
lAs shown in the figure, align the piston's concave to the
pad's convex, then install the cylinder body to the torque
member.
2. Install brake hose to caliper securely.
3. Install all parts and secure all bolts.
4. Bleed air. Refer to ªBleeding Brake Systemº, BR-8
SBR755E Ring A
Washer
Wave washer
Washer
Ball bearing
Adjuster
Cup
Piston
SBR646
SBR767E Stopper boltReturn spring
Lever
NBR374 Alignment position of
disc pad's concave
Concave portion Piston Assembly
to the right
angle
NBR375 Concave portion
Convex portion
REAR DISC BRAKE TYPE 1
Assembly (Cont'd)
BR-39 
     
        
        Page 1156 of 2267

GROUND CONNECT TO CONN. CELL CODE
E11/E37 ACCESSORY RELAY E95 EL-POWER, EL-HORN
BRAKE FLUID LEVEL SWITCH E14 EL-WARN
CLEARANCE LAMP LH E85 EL-TAIL/L
CLEARANCE LAMP RH E87 EL-TAIL/L
COMBINATION METER (FRONT FOG LAMP INDICATOR) (Mod-
els before VIN - P11U0548750)E124 EL-F/FOG
COMBINATION METER (FRONT FOG LAMP INDICATOR) (Mod-
els after VIN - P11U0548750)E131 EL-F/FOG
COMBINATION METER (REAR FOG LAMP INDICATOR) (Models
before VIN - P11U0548750)E124 EL-R/FOG
COMBINATION METER (REAR FOG LAMP INDICATOR) (Models
after VIN - P11U0548750)E131 EL-R/FOG
COMBINATION METER (HIGH BEAM INDICATOR) (Models after
VIN - P11U0548750)E131 EL-H/LAMP, EL-DTRL
COMBINATION METER (ILLUMINATION) (Models after VIN -
P11U0548750)E131 EL-ILL
COMBINATION METER (TURN) (Models before VIN -
P11U0548750)E124 EL-TURN
COMBINATION METER (TURN) (Models after VIN -
P11U0548750)E131 EL-TURN
COMBINATION SWITCH (FRONT WIPER SWITCH) E114 EL-WIPER, EL-WIP/R
COMBINATION SWITCH (TRIP COMPUTER SWITCH) E114 EL-METER
COMBINATION SWITCH (TURN SIGNAL SWITCH) E111 EL-TURN
COOLING FAN MOTOR-1 (Gasoline engine) E19 HA-A/C, EC-COOL/F
COOLING FAN MOTOR-2 (CD20 engine) E18 HA-A/C, EC-COOL/F
COOLING FAN MOTOR-2 (QG18, SR20 engine) E28 HA-A/C, EC-COOL/F
COOLING FAN MOTOR-2 (With A/C) (GA16 engine) E94 HA-A/C, EC-COOL/F
COOLING FAN RELAY-2 (CD engine) E54 HA-A/C, EL-COOL/F
DAYTIME LIGHT CONTROL UNIT E117 EL-DTRL
FRONT FOG LAMP LH (Type-1) E6 EL-F/FOG
FRONT FOG LAMP LH (Type-2) E146 EL-F/FOG
FRONT FOG LAMP RH (Type-1) E34 EL-F/FOG
FRONT FOG LAMP RH (Type-2) E147 EL-F/FOG
FRONT TURN SIGNAL LAMP LH E8 EL-TURN, EL-THEFT
FRONT TURN SIGNAL LAMP RH E36 EL-TURN, EL-THEFT
FRONT WIPER MOTOR E62 EL-WIPER
FRONT WIPER RELAY E70 EL-WIPER
HEAD LAMP RELAY LH E74 EL-H/LAMP, EL-DTRL
HEAD LAMP RELAY RH E75 EL-HLC, EL-H/LAMP, EL-DTRL
HEAD LAMP WASHER MOTOR E38 EL-HLC
HEAD LAMP WASHER SWITCH E128 EL-HLC, EL-ILL
HEADLAMP AIMING MOTOR LH E4 EL-H/AIM
HEADLAMP AIMING MOTOR RH E33 EL-H/AIM
HEADLAMP LH E5 EL-H/LAMP, EL-DTRL
HEADLAMP RH E32 EL-H/LAMP, EL-DTRL
HOOD SWITCH E12 EL-THEFT
NATS IMMU E121 EL-NATS
POWER STEERING OIL PRESSURE SWITCH (Gasoline) E60 EC-PST/SW
RDNT BRAKE SWITCH (LHD) (CD20 engine) E122 EC-BRK/SW
REAR WIPER RELAY E52 EL-WIP/R
SEDIMENTER SENSOR E13 EL-WARN
SIDE TURN SIGNAL LAMP LH (Type-1) E9 EL-TURN, EL-THEFT
SIDE TURN SIGNAL LAMP LH (Type-2) E148 EL-TURN, EL-THEFT
SIDE TURN SIGNAL LAMP RH (Type-1) E59 EL-TURN, EL-THEFT
SIDE TURN SIGNAL LAMP RH (Type-2) E149 EL-TURN, EL-THEFT
TRIPLE-PRESSURE SWITCH (CD engine) E20 HA-A/C, EC-COOL/F
WASHER LEVEL SWITCH E39 EL-WARN
E68 ALTERNATOR (GA engine) E71 EL-CHARGE
E88 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) E78 BR-ABS
F9 ALTERNATOR (QG16, QG18, SR20, CD engine) F10 EL-CHARGE
GROUND DISTRIBUTION
EL-24 
     
        
        Page 1297 of 2267
Warning Lamps/Schematic
MODELS BEFORE VIN - P11U0548750
YEL167C
GLOW
MALFUNCTION INDICA-
TOR LAMP
ABS
BRAKE
WASH
DOOR
CHARGE
OIL
FUELElectronic
speedometer
module
COMBINATION METER
IGNITION SWITCH
ON or START
FUSE
AIR BAG: M/T models
: CVT models
:H⋅CVT models
:H⋅CVT (M6) models
: With GA engine
: With SR engine or QG engine
: With diesel engine
TIME CON-
TROL UNIT
DIAGNOSIS
SENSOR
UNITFUEL
LEVEL
SENSOR
UNITOIL PRES-
SURE
SWITCHALTER-
NATORFRONT
DOOR
SWITCH
(DRIVER
SIDE)FRONT
DOOR
SWITCH
(PASSEN-
GER SIDE)REAR
DOOR
SWITCH
LHREAR
DOOR
SWITCH
RHWASHER
LEVEL
SWITCHBRAKE
FLUID
LEVEL
SWITCHPARKING
BRAKE
SWITCH
VACUUM
SWITCHSEDIMENTER
SENSOR
ABS
ACTUATOR
AND ELEC-
TRIC UNIT
(CONTROL
UNIT)TCM (TRANS-
MISSION CON-
TROL MODULE)
CVT WARNING LAMP
SPORT INDICATOR LAMP
TRUNK ROOM
LAMP SWITCH
OR
LUGGAGE
ROOM LAMP
SWITCH
ECM
WARNING LAMPS
EL-165 
     
        
        Page 1303 of 2267
YEL171C
To
EL-WARN-03
WASH
BRAKENext
page
COMBINATION
METER: With diesel engine
HIGHLOWWASHER
LEVEL
SWITCH
HIGHLOWBRAKE
FLUID
LEVEL
SWITCH
HIGHLOWVACUUM
SWITCH
RELEASEDAPPLIEDPARKING
BRAKE SWITCH
WARNING LAMPS
Wiring Diagram—WARN—(Cont’d)
EL-171 
     
        
        Page 1322 of 2267
Removal and Installation
WIPER ARMS
1. Prior to wiper arm installation, turn on wiper switch to oper-
ate wiper motor and then turn it“OFF”(Auto Stop).
2. Lift the blade up and then set it down onto glass surface. Set
the blade center to clearance“C”immediately before tight-
ening nut.
3. Eject washer fluid. Turn on wiper switch to operate wiper
motor and then turn it“OFF”.
4. Ensure that wiper blades stop within clearance“C”.
Clearance“C”: 19 - 33 mm (0.75 - 1.30 in)
Tighten windshield wiper arm nuts to specified torque.
:21-26N·m (2.1 - 2.7 kg-m, 15 - 20 ft-lb)
Before reinstalling wiper arm, clean up the pivot area as
illustrated. This will reduce possibility of wiper arm
looseness.
NEL310 Clearance“C”
(Passenger side)
Clearance“C”
(Driver side)
Cowl top seal
SEL024J
FRONT WIPER AND WASHER
EL-190