2010 NISSAN LATIO Service Repair Manual

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Page 3265 of 3745

NISSAN LATIO 2010 Service Repair Manual INPUT SHAFT AND GEARSMT-81
< SERVICE INFORMATION > [RS6F94R]
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5. Remove snap ring (1) using suitable tool.
6. Remove spacer, 5th baulk ring, 5th input gear (2), and spa

Page 3266 of 3745

NISSAN LATIO 2010 Service Repair Manual MT-82
< SERVICE INFORMATION >[RS6F94R]
INPUT SHAFT AND GEARS
• Damage, peeling, bend, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer
• Synchron

Page 3267 of 3745

NISSAN LATIO 2010 Service Repair Manual INPUT SHAFT AND GEARSMT-83
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• Replace 5th-6th coupling sleeve and 5th-6th synchronizer hub as a set.
• Be careful to install 3rd-

Page 3268 of 3745

NISSAN LATIO 2010 Service Repair Manual MT-84
< SERVICE INFORMATION >[RS6F94R]
INPUT SHAFT AND GEARS
• Install input shaft rear bearing bolt (1) according to the following
procedures.
CAUTION:
Follow the procedures. Othe rwise it may caus

Page 3269 of 3745

NISSAN LATIO 2010 Service Repair Manual MAINSHAFT AND GEARSMT-85
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MAINSHAFT AND GEARS
Disassembly and AssemblyINFOID:0000000005397202
GENERAL PRECAUTIONS
• Never reuse snap

Page 3270 of 3745

NISSAN LATIO 2010 Service Repair Manual MT-86
< SERVICE INFORMATION >[RS6F94R]
MAINSHAFT AND GEARS
5. Remove 1st main gear (1), 1st-2nd synchronizer hub assembly
(2) , 2nd main gear (3), and 3rd main gear (4) according to the
following proc

Page 3271 of 3745

NISSAN LATIO 2010 Service Repair Manual MAINSHAFT AND GEARSMT-87
< SERVICE INFORMATION > [RS6F94R]
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Check contact surface of baulk ring cam and insert key for exces-
sive wear, uneven wear, bend, and damage.

MAINSHAFT AND GEARSMT-87
< SERVICE INFORMATION > [RS6F94R]
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Check contact surface of baulk ring cam and insert key for exces-
sive wear, uneven wear, bend, and damage. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
CAUTION:
• Replace mainshaft front bearing outer race and mainshaft front bearing inner race as a set.
• Replace mainshaft rear bearin g inner race and mainshaft rear
bearing outer race as a set.
ASSEMBLY
CAUTION:
• Select mainshaft rear bearing adjusting shim acco rding to the following procedures when replacing
mainshaft adjusting shim, 6th main gear , 5th main gear, or 4th main gear.
- Replace mainshaft adjusting shim.
• If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft r ear bearing adjusting shim.
• If new mainshaft adjusting shim is thicker th an previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
- Replace 6th main gear, 5th main gear, or 4th main gear.
• Measure the thickness of the main gear used before and the new main gear
• Increase the thickness of the mainsh aft rear bearing adjusting shim, if the difference is smaller than
0.025 mm (0.0010 in).
• Replace transaxle assembly when replacing mainshaft.
1. Install mainshaft front bearing inner race (1) using the Tool (A).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
2. Apply gear oil to 1st inner baulk ring, 1st synchronizer cone, 1st outer baulk ring, 2nd inner baulk ring, 2nd synchronizer cone,
and 2nd outer baulk ring.
CAUTION:
• Replace 1st inner baulk ring, 1st synchronizer cone, and
1st outer baulk ring as a set.
• Replace 2nd inner baulk ring, 2nd synchronize r cone, and 2nd outer baulk ring as a set.
3. Install insert keys and 1st-2nd coupling sleeve to 1st-2nd synchronizer hub. CAUTION:
Replace 1st-2nd synchroni zer hub and 1st-2nd coupling sleeve as a set.
SCIA0608J
SPD715
Tool number A: ST36720030 ( — )
PCIB1733E
Revision: January 20102010 Versa

Page 3272 of 3745

NISSAN LATIO 2010 Service Repair Manual MT-88
< SERVICE INFORMATION >[RS6F94R]
MAINSHAFT AND GEARS
4. Install 1st main gear (1), 1st inner baulk ring, 1st synchronizer
cone, 1st outer baulk ring, 1s t-2nd synchronizer hub assembly
(2), 2nd

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