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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-11
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• Pull the tube and the connector to make sure they are securely
connected.
4. Connect electrical harness connector.
Inspection Hole Cover
• Before installing inspection hole cover, confirm that there are no fuel leaks. Refer to "INSPECTION AFTER INSTALLATION".
1. Install inspection hole cover with the front mark (arrow) facing front of vehicle.
2. Lock clips by turning counterclockwise.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (without starting the engi ne), to check the connections for fuel leaks with the
electric fuel pump applying pressure to the fuel piping.
2. Start the engine and let it idle to check that ther e are no fuel leaks at the fuel system connections.
PBIC1653E
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FL-12
< SERVICE INFORMATION >
FUEL TANK
FUEL TANK
ComponentINFOID:0000000006055187
Removal and InstallationINFOID:0000000006055188
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-5, "
General Pre-
caution".
1. Drain fuel from fuel tank if necessary. Refer to FL-6, "
Removal and Installation".
CAUTION:
• Because fuel tank becomes unstable when installing/removing, fuel should be drained if the
level exceeds specification FL-6, "
Removal and Installation".
• Situate vehicle on a flat and solid surface.
2. Open fuel door and unscrew the fuel filler cap to release the pressure inside the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-496, "
Inspection" (HR16DE), EC-582, "Fuel
Pressure Check" (MR18DE).
4. Remove rear seat bottom. Refer to SE-16, "
Removal and Installation" (60:40 Split - Hatchback), SE-22,
"Removal and Installation" (60:40 Split - Sedan), or SE-26, "Removal and Installation" (Fixed).
5. Turn the three retainers 90 ° in a clockwise direction and remove the fuel pump inspection hole cover.
1. Lock ring (Locking tab style shown) 2. Fuel pump 3. O-ring
4. Fuel tank 5. Fuel tank band (LH) 6. Fuel tank band (RH)
7. EVAP hose 8. Hose clamp 9. Fuel filler hose
10. Hose clamp 11. Fuel filler pipe shield 12. Fuel filler tube
13. Grommet 14. Fuel filler cap Front of vehicle
WCIA0591E
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FUEL TANKFL-13
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Disconnect electrical connector (A
) and fuel feed hose quick connec-
tor (B).
• Fuel feed hose (1)
• Front
• Disconnect the quick connector using the following procedure.
- Hold the sides of the connector, push in tabs and pull out the tube.
- If quick connector and tube on fuel pump assembly are stuck, push and pull several times until they move. Disconnect them by pulling.
CAUTION:
• The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep resin tube away from heat. Be especially careful when welding near the resin tube.
• Prevent acid liquid such as ba ttery electrolyte, from getting
on resin tube.
• Do not bend or twist resin tube during installation and removal.
• To keep the connecting portion clean, free of foreign materi- als and to avoid damage, cover them completely with plastic
bags or something similar.
• Do not insert plug to prevent damage to O-ring in quick con-
nector.
6. Remove center exhaust tube. Refer to EX-6, "
Removal and Installation" (HR16DE) or EX-11, "Removal
and Installation" (MR18DE).
7. Remove exhaust heat shields.
8. Disconnect parking brake cables (1) from the lower surface of
fuel tank and axle and position the parking brake cables (1) out
of the way.
WBIA0782E
SFE562A
PBIC0163E
PBIC3786E
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FL-14
< SERVICE INFORMATION >
FUEL TANK
9. Loosen fuel filler hose clamp (3) and remove fuel filler hose (1)from fuel tank (2).
CAUTION:
When removing fuel filler hose (1) at the fuel filler tube,
mark components for alignment.
10. Remove vent hose (1) and EVAP hose (2) at rear of fuel tank. • Disconnect vent hose and EVAP hose quick connectors using
the following procedures.
a. Pinch retaining tabs (A) of vent hose quick connector and remove vent hose (1).
b. Slide sleeve (B) of EVAP hose quick connector and remove EVAP hose (2).
• If hoses are stuck, push and pull several times until they movefreely, and disconnect.
CAUTION:
• The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep the resin tube away from heat. Be especially careful when we lding near the tube.
• Prevent acid liquid such as battery electro lyte, from getting on the resin tube.
• Do not bend or twist the tube during installation and removal.
• Do not insert plug that may cause da mage to O-ring in quick connector.
• To keep the connecting portio n clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
11. Support center of fuel tank (1) with transmission jack (A). CAUTION:
Securely support the fuel tank with a suitable tool (B).
12. Remove fuel tank bands (RH and LH).
13. Lower transmission jack carefully to remove fuel tank while sup- porting it by hand.
CAUTION:
Fuel tank may be in an unst able position because of the
shape of fuel tank bottom. Be sure to support tank securely.
INSTALLATION
Installation is in the reverse order of removal.
WBIA0765E
WBIA0766E
PBIC0163E
PBIC3792E
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FUEL TANKFL-15
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EVAP Canister
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the c
onnector straight into the tube until a “click” sound is
heard.
3. After connecting, make sure that the connection is secure. • Pull the tube and the connector to make sure they are securely connected.
Fuel Tank Bands
Install the fuel tank bands in the proper position by referring to the identification stamp mark “R” and “L” on the
end
1. While supporting the fuel tank, install bolts 1, 3 and 4 to supportthe tank, but do not fully tighten.
• Front
2. Install bolt 2 while positioning the fuel tank toward the front of the vehicle. Tighten bolt 2 to specified torque.
3. Tighten bolts 1, 3 and 4 to specified torque.
Fuel Filler Hose
CAUTION:
Do not allow fuel filler tube to cont act the suspension during installation.
• Insert fuel filler hose to the length below.
• Be sure hose clamp is not placed on swelled area of fuel filler tube.
EVAP Hose
1. Check connections for damage or foreign material.
2. Align the matching quick connector (A) with the center of EVAP
hose (1), and insert quick connector (A) straight until it clicks.
3. After connecting, pull on quick connector (A) and EVAP hose (1) by hand. Make sure connections are secure.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (without starting the engi ne), to check the connections for fuel leaks with the
electric fuel pump applying pressure to the fuel piping.
WBIA0847E
Fuel filler install length :35mm (1.38 in)
WBIA0767E
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FL-16
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FUEL TANK
2. Start the engine and let it idle to check that there are no fuel leaks at the fuel system connections.
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SERVICE DATA AND SPECIFICATIONS (SDS)FL-17
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000006055189
FUEL TANK
Unit: (US gal, Imp gal)
Fuel tank capacity
50.0 (13 1/4, 11)
Fuel recommendation Refer to MA-14
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FSU-1
SUSPENSION
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SECTION FSU
A
B
FSU
N
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FRONT SUSPENSION
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Procedure without Cowl Top Cover ......3
General Precautions .................................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
6
NVH Troubleshooting Chart ................................ ......6
FRONT SUSPENSION ASSEMBLY ...................7
On-Vehicle Inspection and Service ..................... ......7
Wheel Alignment Inspection .....................................7
Component .......................................................... ....10
Removal and Installation .........................................11
COIL SPRING AND STRUT ..............................12
Removal and Installation .........................................12
Disposal ...................................................................12
Disassembly and Assembly .....................................13
TRANSVERSE LINK .........................................15
Removal and Installation .........................................15
STABILIZER BAR .............................................16
Removal and Installation .........................................16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
17
Wheel Alignment (Unladen*) ...................................17
Ball Joint ..................................................................18
Wheelarch Height (Unladen*) ..................................19
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