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BL-170
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BODY REPAIR
- Insert nozzle into hole near fill area and fill foam material or fill in enough to close gap with the service
part.
2. Fill procedures before installation of service part.
- Remove foam material remaining on vehicle side.
- Clean area in which foam was removed.
- Fill foam material on wheelhouse outer side.
NOTE:
Fill in enough to close gap with service part while avoiding flange
area.
- Install service part.
NOTE:
Refer to label for information on working times.
Replacement OperationINFOID:0000000003533014
DESCRIPTION
This section is prepared for technicians who have attained a high level of skill and experience in repairing col-
lision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the orig-
inal functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains
additional information, including cautions and warnings, that are not including in this manual. Technicians
should refer to both manuals to ensure proper repairs.
Please note that this information is prepared for worldwide usage, and as such, certain procedures may not
apply in some regions or countries.
LIIA1081E
LIIA1082E
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BL-171
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The symbols used in this section for cutting and welding / brazing operations are shown below.
PIIA0149E
Page 883 of 3061

BL-172
< SERVICE INFORMATION >
BODY REPAIR
• Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle. Refer to the front
pillar section.
• Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.
• Prepare a cutting jig to make outer pillar easier to cut. Also, this will
permit service part to be accurately cut at joint position.
• An example of cutting operation using a cutting jig is as follows.
1. Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig. (At position A)
4. Remove jig and cut remaining portions.
5. Cut inner pillar at position B in same manner.
HOODLEDGE
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E
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• Work after radiator core support has been removed.
FRONT PILLAR
LIIA1154E
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BL-174
< SERVICE INFORMATION >
BODY REPAIR
• Work after rear hoodledge reinforcement has been removed.
LIIA1108E
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BODY REPAIR
BL-175
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LIIA1109E
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BL-176
< SERVICE INFORMATION >
BODY REPAIR
LIIA1110E
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BODY REPAIR
BL-177
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CENTER PILLAR
LIIA1111E