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EC-470
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
On Board Diagnosis Logic
INFOID:0000000003531991
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-10, "
SAE Viscosity Number".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000003531992
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping from the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-473,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-473,
"Diagnosis Procedure".
3. Turn ignition switch ON.
COOLING FAN• Engine: After warming up, idle the
engineEngine coolant temperature: 99°C
(210°F) or lessOFF
Engine coolant temperature: 100°C
(212°F) or moreHI MONITOR ITEM CONDITION SPECIFICATION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)• Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate proper-
ly (Overheat).
• Engine coolant was not added to the system
using the proper filling method.
• Engine coolant is not within the specified
range.• Harness or connectors
(The cooling fan circuit is open or short-
ed.)
• Cooling fan
• Cooling fan (crankshaft diven)
• IPDM E/R (Cooling fan relay)
•Radiator hose
•Radiator
•Radiator cap
• Reservoir tank
• Reservoir tank cap
• Water pump
•Thermostat
For more information, refer to EC-476,
"Main 13 Causes of Overheating".
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DTC P1217 ENGINE OVER TEMPERATURE
EC-471
< SERVICE INFORMATION >
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4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-473, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-473,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-473,
"Diagnosis Procedure".
3. Disconnect engine coolant temperature sensor harness connec-
tor.
4. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates.
CAUTION:
Be careful not to overheat engine.
6. If NG, go to EC-473, "
Diagnosis Procedure".
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Page 1555 of 3061
EC-472
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
Wiring Diagram
INFOID:0000000003531993
BBWA2102E
Page 1556 of 3061
DTC P1217 ENGINE OVER TEMPERATURE
EC-473
< SERVICE INFORMATION >
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Diagnosis ProcedureINFOID:0000000003531994
1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
1. Start engine and let it idle.
2. Make sure that cooling fan (crankshaft driven) operates normally.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
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EC-474
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
OK (Without CONSULT-II)>>GO TO 3.
NG >> Check cooling fan (crankshaft driven). Refer to CO-16, "
Removal and Installation (Crankshaft
Driven Type)".
2.CHECK COOLING FAN MOTOR OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
3.CHECK COOLING FAN MOTOR OPERATION
Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
4.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-9, "
Inspection".
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak.
•Hose
• Radiator
• Radiator cap
• Water pump
• Reservoir tank
5.CHECK COMPONENT PARTS
Check the following.
• RESERVOIR TANK CAP (Refer to CO-9, "
Inspection".)
• Thermostat. (Refer to CO-20
.)
• Engine coolant temperature sensor. (Refer to EC-209, "
Component Inspection".)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
6.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-476, "
Main 13 Causes of Overheating".
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DTC P1217 ENGINE OVER TEMPERATURE
EC-475
< SERVICE INFORMATION >
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>>INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E120.
3. Check voltage between IPDM E/R terminal 22 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• 40A fusible link
• Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect cooling fan motor harness connector (1).
2. Check harness continuity between cooling fan motor terminal 1
and IPDM E/R terminal 24, cooling fan motor terminal 2 and
ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
4.CHECK COOLING FAN MOTOR
Refer to EC-476, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace cooling fan motor.
5.CHECK INTERMITTENT INCIDENT
Perform EC-138
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and Installation of IPDM E/R".
NG >> Repair or replace harness connectors.Voltage: Battery voltage
PBIB2067E
Continuity should exist.
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EC-476
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
Main 13 Causes of Overheating
INFOID:0000000003531995
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6
.
Component InspectionINFOID:0000000003531996
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Engine Step Inspection item Equipment Standard Reference page
OFF 1 • Blocked radiator
• Blocked condenser
• Blocked radiator grille
• Blocked bumper• Visual No blocking —
2 • Coolant mixture • Coolant tester 50 - 50% coolant mixtureMA-10
3 • Coolant level • Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckMA-12, "Changing Engine
Coolant"
4 • Reservoir tank cap • Pressure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2, 14 -
18 psi) (Limit)CO-9, "
Inspection"
ON*25 • Coolant leaks • Visual No leaksCO-9, "Inspection"
ON*26 • Thermostat • Touch the upper and
lower radiator hosesBoth hoses should be hotCO-20
ON*17 • Cooling fan • CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-469
).
OFF 8 • Combustion gas leak • Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39 • Coolant temperature
gauge• Visual Gauge less than 3/4 when
driving—
• Coolant overflow to res-
ervoir tank• Visual No overflow during driving
and idlingMA-12, "
Changing Engine
Coolant"
OFF*410 • Coolant return from res-
ervoir tank to radiator• Visual Should be initial level in
reservoir tankMA-12, "Changing Engine
Coolant"
OFF 12 • Cylinder head • Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-69, "Inspection After
Disassembly"
13 • Cylinder block and pis-
tons• Visual No scuffing on cylinder
walls or pistonEM-93, "Inspection After
Disassembly"
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DTC P1225 TP SENSOR
EC-477
< SERVICE INFORMATION >
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DTC P1225 TP SENSOR
Component DescriptionINFOID:0000000003531997
Electric throttle control actuator consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
On Board Diagnosis LogicINFOID:0000000003531998
The MIL will not light up for this self-diagnosis.
DTC Confirmation ProcedureINFOID:0000000003531999
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. If 1st trip DTC is detected, go to EC-477, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnosis ProcedureINFOID:0000000003532000
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF.
2. Remove the intake air duct.
PBIB0145E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1225
1225Closed throttle position learning
performanceClosed throttle position learning value is
excessively low.• Electric throttle control actuator
(TP sensor 1 and 2)
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