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ON-VEHICLE SERVICE
AT-219
< SERVICE INFORMATION >
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1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-228, "
Component".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
• : Terminal clip
5. Install oil pan to transmission case. Refer to AT-209, "
Oil Pan".
6. Connect the negative battery terminal
7. Refill the A/T with fluid and check fluid level and for fluid leakage. Refer to AT-13, "
Changing Automatic
Transmission Fluid (ATF)".
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-13, "
Changing
Automatic Transmission Fluid (ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
Rear Oil SealINFOID:0000000003532479
REMOVAL AND INSTALLATION
Removal
SCIA5264E
SCIA5253E
SCIA8125E
Page 290 of 3061

AT-220
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
1. Remove rear propeller shaft. Refer to PR-8, "Removal and
Installation".
2. Remove transfer from transmission (4WD models). Refer to TF-
128, "Removal and Installation".
3. Remove rear oil seal using suitable tool.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush with component face into
the extension case (2WD models) using Tool, or adapter case
(4WD models) using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to TF-128,
"Removal and Installation".
3. Install rear propeller shaft. Refer to PR-8, "
Removal and Installa-
tion".
CAUTION:
After completing installation, check for A/T fluid leakage and
fluid level. Refer to AT-13, "
Changing Automatic Transmission
Fluid (ATF)" and AT-13, "Checking Automatic Transmission
Fluid (ATF)".
SCIA5254E
Tool number : ST33400001 (J-26082)
SCIA5583E
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AIR BREATHER HOSE
AT-221
< SERVICE INFORMATION >
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AIR BREATHER HOSE
Removal and InstallationINFOID:0000000003532480
2WD
CAUTION:
• When installing an air breather hose, do not crush or block by folding or bending the hose.
• When inserting a hose to the transmission tube, be sure to insert it fully until its end reaches the
tube bend portion.
4WD
LCIA0331E
Page 292 of 3061
AT-222
< SERVICE INFORMATION >
AIR BREATHER HOSE
CAUTION:
• When installing an air breather hose, do not crush or block by folding or bending the hose.
• When inserting a hose to the transmission tube, be sure to insert it fully until its end reaches the
tube bend portion.
LCIA0332E
Page 293 of 3061
TRANSMISSION ASSEMBLY
AT-223
< SERVICE INFORMATION >
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TRANSMISSION ASSEMBLY
Removal and Installation (2WD)INFOID:0000000003532481
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover.
3. Remove A/T fluid indicator gauge.
4. Remove undercovers using power tool.
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-3, "
Removal and Installa-
tion".
6. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation".
7. Remove A/T control cable. Refer to AT-207, "
Control Device Removal and Installation".
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. A/T cross member
7. Insulator 8. Copper washers
WCIA0567E
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AT-224
< SERVICE INFORMATION >
TRANSMISSION ASSEMBLY
8. Remove crankshaft position sensor (POS) from A/T assembly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
9. Remove fluid cooler tube.
10. Remove dust cover from converter housing.
11. Turn crankshaft to access and remove the four bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member using power tool.
14. Remove air breather hose. Refer to AT-221, "
Removal and
Installation".
15. Disconnect A/T assembly connector.
16. Remove A/T fluid indicator pipe from A/T assembly.
17. Plug any openings such as the A/T fluid indicator pipe hole.
18. Remove the A/T assembly to engine bolts using power tool.
19. Remove A/T assembly from vehicle using transmission jack.
CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
• After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the reverse order of the removal, while paying attention to the
following:
LCIA0334E
LCIA0335E
SCIA0499E
Dimension A : 24.0 mm (0.94 in) or more
SAT017B
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TRANSMISSION ASSEMBLY
AT-225
< SERVICE INFORMATION >
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• When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
• When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
• Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation check fluid leakage, fluid level and the
positions of A/T. Refer to AT-13, "
Checking Automatic Transmis-
sion Fluid (ATF)", AT-208, "Checking of A/T Position" and AT-208, "Adjustment of A/T Position".
Removal and Installation (4WD)INFOID:0000000003532482
COMPONENTS
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
AWDIA0441GB
Page 296 of 3061

AT-226
< SERVICE INFORMATION >
TRANSMISSION ASSEMBLY
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover using power tool.
3. Remove A/T fluid indicator.
4. Remove undercovers using power tool.
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-3, "
Removal and Installa-
tion".
6. Remove propeller shafts. Refer to PR-4, "
Removal and Installation" and PR-8, "Removal and Installation".
7. Remove A/T control cable. Refer to AT-207, "
Control Device Removal and Installation".
8. Remove crankshaft position sensor (POS) from A/T assembly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or foreign material to get on the
sensor's front edge magnetic area.
• Do not place in an area affected by magnetism.
9. Disconnect A/T fluid cooler tube from A/T assembly.
10. Remove dust cover from converter housing.
11. Turn crankshaft, and remove the four bolts for drive plate and
torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly using transmission jack and Tool.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
NOTE:
The actual special service tool may differ from tool shown.
13. Remove cross member using power tool.
14. Tilt the transmission slightly to keep the clearance between body
and transmission, then disconnect air breather hose from A/T
fluid indicator pipe. Refer to AT-221, "
Removal and Installation".
15. Disconnect A/T assembly connector and transfer unit connector.
16. Remove A/T fluid indicator pipe.
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. Copper washer
7. A/T cross member 8. Insulator
LCIA0334E
LCIA0335E
Tool number : — (J-47002)
SCIA2203E