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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000003532243
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to
AT- 9 1
.
Fail-SafeINFOID:0000000003532244
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch “OFF” the ignition switch for 10 seconds, then switch it “ON” again to return to
the normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to the
“diagnostics flow” (Refer to AT-44, "
How To Perform Trouble Diagnosis for Quick and Accurate Repair").
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
• Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the
transmission and from combination meter so normal driving is possible even if there is a malfunction in one
of the systems. And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is prohib-
ited.
Accelerator Pedal Position Sensor
• If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow sys-
tems, the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
• If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow sys-
tems, the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on
input indicating either idle condition or off-idle condition (pre-determined accelerator opening) in order to
make driving possible.
PNP Switch
• In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-up
lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
• The starter relay is switched “OFF”. (Starter starting is disabled.)
A/T Interlock
• If there is an A/T interlock judgment malfunction, the transmission is fixed in 2nd gear to make driving possi-
ble.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine revolution sensor malfunction.
• When the coupling pattern below is detected, the fail-safe action corresponding to the pattern is performed.
A/T INTERLOCK COUPLING PATTERN TABLE
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
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l: NG X: OK
A/T 1st Engine Braking
• When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is switched
“OFF” to avoid the engine brake operation.
Line Pressure Solenoid
• The solenoid is switched “OFF” and the line pressure is set to the maximum hydraulic pressure to make driv-
ing possible.
Torque Converter Clutch Solenoid
• The solenoid is switched “OFF” to release the lock-up.
Low Coast Brake Solenoid
• When a (electrical or functional) malfunction occurs, in order to make driving possible, the engine brake is
not applied in 1st and 2nd gear.
Input Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Direct Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Front Brake Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid “ON”, in order to make driving possible, the
A/T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Turbine Revolution Sensor 1 or 2
• The control is the same as if there were no turbine revolution sensors, 5th gear is prohibited.
How To Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000003532245
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
Gear positionATF pressure switch output
Fail-safe
functionClutch pressure output pattern after fail-safe func-
tion
SW3
(I/C)SW6
(HLR/
C)SW5
(D/C)SW1
(FR/B)SW2
(LC/B)I/C HLR/C D/C FR/B LC/B L/U
A/T interlock
coupling pat-
tern3rd – X X – lHeld in
2nd gearOFF OFF ON OFF OFF OFF
4th – X X –lHeld in
2nd gearOFF OFF ON OFF OFF OFF
5th X X – XlHeld in
2nd gearOFF OFF ON OFF OFF OFF
SAT631IB
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It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the "WORK FLOW".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” as shown on
the example (Refer to "Diagnostic Worksheet Chart") should be
used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, “Information From Customer” (Refer to "Information From Cus-
tomer") and “Diagnostic Worksheet” (Refer to "Diagnostic Worksheet Chart"), to perform the best trouble-
shooting possible.
Work Flow Chart
SAT632I
SEF234G
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DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS
•WHAT..... Vehicle & A/T model
•WHEN..... Date, Frequencies
•WHERE..... Road conditions
•HOW..... Operating conditions, Symptoms
*1. "Information From Customer" *2. "Diagnostic Worksheet Chart" *3.AT- 4 3
*4.AT- 5 1*5.AT- 5 1, AT- 5 1*6.AT- 5 1
*7.AT- 8 3*8.AT- 3 9*9.AT- 9 1
*10.AT- 1 6 3*11.AT- 1 6 5*12.AT- 1 9 9
*13.AT- 6 0*14.AT- 3 9*15.AT- 1 5 6
*16.EC-49
WCIA0251E
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Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequencyo Continuouso Intermittent ( times a day)
Symptomso Vehicle does not move. (o Any positiono Particular position)
o No up-shift (o 1st → 2ndo 2nd → 3rdo 3rd → 4th o 4th → 5th)
o No down-shift (o 5th → 4th o 4th → 3rdo 3rd → 2ndo 2nd → 1st)
o Lock-up malfunction
o Shift point too high or too low.
o Shift shock or slip (o N → Do Lock-upo Any drive position)
o Noise or vibration
o No kick down
o No pattern select
o Others
()
Malfunction indicator lamp (MIL)o Continuously lito Not lit
1o Read the item on cautions concerning fail-safe and understand the customer's complaint.AT- 4 3
2o ATF inspection
AT- 5 1o Leak (Repair leak location.)
o Sta te
o Amount
3o Stall test and line pressure test
AT- 5 1
, AT-
51
o Stall test
o Torque converter one-way clutch
o Front brake
o High and low reverse clutch
o Low coast brake
o Forward brake
o Reverse brake
o Forward one-way clutcho 1st one-way clutch
o 3rd one-way clutch
o Engine
o Line pressure low
o Except for input clutch and direct
clutch, clutches and brakes OK
o Line pressure inspection - Suspected part:
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4o Perform all road tests and enter checks in required inspection items.AT- 5 1
4-1.Check before engine is started
AT- 5 5
o AT- 1 6 7 , "A/T Check Indicator Lamp Does Not Come On".
o Perform self-diagnostics Enter checks for detected items. AT- 8 3
o AT- 9 1
o AT- 9 4
o AT- 9 8
o AT- 9 9
o AT- 1 0 3
o AT- 1 0 5
o AT- 1 0 9
o AT- 111
o AT- 11 3
o AT- 11 5
o AT- 11 7
o AT- 11 9
o AT- 1 2 4
o AT- 1 2 6
o AT- 1 2 8
o AT- 1 3 0
o AT- 1 3 2
o AT- 1 3 4
o AT- 1 3 6
o AT- 1 3 8
o AT- 1 4 0
o AT- 1 4 2
o AT- 1 4 4
o AT- 1 4 6
o AT- 1 4 8
o AT- 1 5 0
o AT- 1 5 2
o AT- 1 5 4
o AT- 1 5 6
4-2.Idle inspection
AT- 5 5
o AT- 1 6 8 , "Engine Cannot Be Started in "P" or "N" Position"
o AT- 1 6 8 , "In "P" Position, Vehicle Moves When Pushed"
o AT- 1 6 9 , "In "N" Position, Vehicle Moves"
o AT- 1 7 0 , "Large Shock ("N" to "D" Position)"
o AT- 1 7 2 , "Vehicle Does Not Creep Backward in "R" Position"
o AT- 1 7 5 , "Vehicle Does Not Creep Forward in "D" Position"
4-3.Driving tests
AT- 5 6
Part 1
o AT- 1 7 7 , "
Vehicle Cannot Be Started from D1"
o AT- 1 7 9 , "A/T Does Not Shift: D1→ D2"
o AT- 1 8 1 , "A/T Does Not Shift: D2→ D3"
o AT- 1 8 3 , "A/T Does Not Shift: D3→ D4"
o AT- 1 8 5 , "A/T Does Not Shift: D4→ D5"
o AT- 1 8 7 , "A/T Does Not Perform Lock-up"
o AT- 1 8 9 , "A/T Does Not Hold Lock-up Condition"
o AT- 1 9 0 , "Lock-up Is Not Released"
o AT- 1 9 1 , "Engine Speed Does Not Return to Idle"
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44-3Part 2
AT- 5 8
o AT- 1 7 7 , "Vehicle Cannot Be Started from D1"
o AT- 1 7 9 , "A/T Does Not Shift: D1→ D2"
o AT- 1 8 1 , "A/T Does Not Shift: D2→ D3"
o AT- 1 8 3 , "A/T Does Not Shift: D3→ D4"
Part 3
AT- 5 9
o AT- 1 9 2 , "A/T Does Not Shift: 5th gear → 4th gear"
o AT- 1 9 4 , "A/T Does Not Shift: 4th gear → 3rd gear"
o AT- 1 9 6 , "A/T Does Not Shift: 3rd gear → 2nd gear"
o AT- 1 9 7 , "A/T Does Not Shift: 2nd gear → 1st gear"
o AT- 1 9 9 , "Vehicle Does Not Decelerate By Engine Brake"
o Perform self-diagnostics Enter checks for detected items. AT- 8 3
o AT- 9 1
o AT- 9 4
o AT- 9 8
o AT- 9 9
o AT- 1 0 3
o AT- 1 0 5
o AT- 1 0 9
o AT- 111
o AT- 11 3
o AT- 11 5
o AT- 11 7
o AT- 11 9
o AT- 1 2 4
o AT- 1 2 6
o AT- 1 2 8
o AT- 1 3 0
o AT- 1 3 2
o AT- 1 3 4
o AT- 1 3 6
o AT- 1 3 8
o AT- 1 4 0
o AT- 1 4 2
o AT- 1 4 4
o AT- 1 4 6
o AT- 1 4 8
o AT- 1 5 0
o AT- 1 5 2
o AT- 1 5 4
o AT- 1 5 6
5o Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunction
parts.
6o Perform all road tests and enter the checks again for the required items.AT- 5 1
7o For any remaining NG items, perform the “diagnostics procedure” and repair or replace the malfunction parts.
See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection proce-
dures.)AT- 6 0
8o Erase the results of the self-diagnostics from the TCM.AT- 3 9
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TROUBLE DIAGNOSIS
A/T Electrical Parts Location
INFOID:0000000003532246
WCIA0515E