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CO-12
< SERVICE INFORMATION >
ENGINE COOLANT
1. Drain the water from the engine cooling system.
2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off.
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system.
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
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RADIATOR
CO-13
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RADIATOR
Removal and InstallationINFOID:0000000003531571
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator.
REMOVAL
CAUTION:
Perform when the engine is cold.
1. Remove engine room cover. Refer to EM-12, "
Removal and Installation".
2. Drain engine coolant from the radiator. Refer to CO-9, "
Changing Engine Coolant".
3. Remove air cleaner and air duct assembly. Refer to EM-15, "
Removal and Installation".
4. Disconnect A/T fluid cooler hoses.
• Install blind plug to avoid leakage of A/T fluid.
5. Disconnect radiator upper and lower hoses from radiator.
CAUTION:
Do not allow coolant to contact drive belts.
WBIA0694E
1. Radiator 2. Bolt 3. Mounting rubber
4. A/T fluid cooler hose 5. Radiator hose (lower) 6. Air guides
7. Radiator shroud (upper) 8. Radiator shroud (lower) 9. Drain plug
10. Radiator hose (upper) 11. Reservoir tank hose 12. By-pass hose
13. Reservoir tank 14. Reservoir tank cap A. To radiator fill neck
B. To A/T cooler tube C. To water suction pipe D. To thermostat housing
Page 1003 of 3061
CO-14
< SERVICE INFORMATION >
RADIATOR
6. Remove the lower radiator shroud.
• Release the tabs, pull lower radiator shroud rearwards and
down to remove.
7. Remove the radiator shroud upper bolts and remove the radiator
shroud upper A.
8. Remove the A/C condenser bolts and brackets.
NOTE:
Lift A/C condenser up and forward to remove from radiator.
9. Remove A/T oil cooler bolts and oil cooler from radiator and
position aside.
WBIA0407E
WBIA0695E
WBIA0395E
WBIA0396E
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RADIATOR
CO-15
< SERVICE INFORMATION >
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10. Lift up and remove the radiator.
CAUTION:
Do not damage or scratch air conditioner condenser and
radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-9, "Inspection".
• Start and warm up the engine. Visually check for leaks of the engine coolant and A/T fluid.
Checking RadiatorINFOID:0000000003531572
Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radia-
tor shroud and horns. Then tape the harness and electrical connectors to prevent water from enter-
ing.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces.
3. Stop washing when dirt and debris no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (5 kg/cm
2, 71 psi) and keep distance more than 30 cm (11.8 in).
5. Blow air again into all the radiator core surfaces until no water sprays out.
PBIC1536E
Page 1005 of 3061

CO-16
< SERVICE INFORMATION >
ENGINE COOLING FAN
ENGINE COOLING FAN
Removal and Installation (Crankshaft Driven Type)INFOID:0000000003531573
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-15, "Removal and Installation".
2. Remove the engine front undercover using power tool.
3. Remove the lower radiator shroud. Refer to CO-13, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
5. Remove the cooling fan.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
Fan Bracket
• Visually check that there is no significant looseness in the fan
bracket shaft, and that it turns smoothly by hand.
• If there are any unusual concerns, replace the cooling fan pulley.
INSTALLATION
Installation is in the reverse order of removal.
• Install cooling fan with its front mark “F” facing front of engine.
INSPECTION AFTER INSTALLATION
• Check for leaks of the engine coolant. Refer to CO-9, "Inspection".
1. Cooling fan 2. Fan coupling 3. Fan bracket
4. Cooling fan pulley A. Front mark⇐Engine front
AWBIA0087GB
SLC072
WBIA0418E
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ENGINE COOLING FAN
CO-17
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• Start and warm up the engine. Visually make sure that there are no leaks of the engine coolant.
Removal and Installation (Motor Driven Type)INFOID:0000000003531574
REMOVAL
1. Remove front bumper. Refer to EI-12, "Removal and Installation".
2. Disconnect harness connector from fan motor.
3. Remove the bolt and remove the fan grille and motor assembly.
INSTALLATION
Installation is in the reverse order of removal.
• Cooling fan is controlled by ECM. For details, refer to EC-469
.
WBIA0793E
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CO-18
< SERVICE INFORMATION >
WATER PUMP
WATER PUMP
Removal and InstallationINFOID:0000000003531575
CAUTION:
• When removing water pump, be careful not to get engine coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant so that no engine coolant comes out from water pump fitting hole. Refer to CO-9,
"Changing Engine Coolant".
CAUTION:
Perform when the engine is cold.
2. Remove the engine front undercover using power tool.
3. Remove the air duct and resonator assembly. Refer to EM-15, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
5. Remove the water pump pulley.
6. Remove the water pump.
• Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
INSPECTION AFTER REMOVAL
• Visually check that there is no significant dirt or rust on the water
pump body and vane.
• Make sure there is no looseness in the vane shaft, and that it turns
smoothly when rotated by hand.
• Replace the water pump, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• After installation bleed the air from the cooling system. Refer to CO-9, "
Changing Engine Coolant".
INSPECTION AFTER INSTALLATION
KBIA2543E
1. Gasket 2. Water pump 3. Water pump pulley
KBIA2552E
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WATER PUMP
CO-19
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• Check for leaks of engine coolant. Refer to CO-9, "Inspection".
• Start and warm up engine. Visually check for leaks of the engine coolant.