2009 SUBARU TRIBECA Service Workshop Manual

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Page 2081 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-65
Transfer Clutch
AUTOMATIC TRANSMISSION
25.Transfer Clutch
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. <Ref. to 5AT-34, REMOVAL, Automatic
Transmission Assembly.>
2) R

5AT-65
Transfer Clutch
AUTOMATIC TRANSMISSION
25.Transfer Clutch
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. Transmission Assembly.>
2) Remove the extension case, and then remove
the transfer clutch. Extension Case.>, BLY, Extension Case.>
B: INSTALLATION
1) Select the rear drive shaft shim. ADJUSTMENT, Transfer Clutch.>
2) Select driven plate No. 3. JUSTMENT, Transfer Clutch.>
3) Install the extension case. STALLATION, Extension Case.>
4) Install the transmission assembly to the vehicle.
Transmission Assembly.>
C: INSPECTION
•Inspect the drive plate facing for wear and dam-
age.
•Make sure the snap ring is not worn and the re-
turn spring has no permanent distortion, damage,
or deformation.
•Check that the D-ring is not damaged.
•Inspect the extension end play, and adjust it to
within the standard value. JUSTMENT, Transfer Clutch.>
D: ADJUSTMENT
1. REAR DRIVE SHAFT SHIM SELECTION
1) Insert the rear drive shaft into the reduction drive
gear and center differential assembly.
2) Using the ST, measure the depth “A”, which is
from mating surface of extension case to ball bear-
ing outer ring contact surface.
ST 398643600 GAUGE
3) Using the ST, measure the height “B” from the
AT main case mating surface to ball bearing outer
ring contact surface.
ST 398643600 GAUGE
4) Calculation formula:
When clearances are 0.05 mm (0.0020 in):
T (mm) = A – B + 0.23
[T (in) = A – B + 0.009]
When clearances are 0.25 mm (0.0098 in):
T (mm) = A – B +0.03
[T (in) = A – B +0.001]
A: Depth from end of extension case to ball bearing
outer ring contact surface
B: Height from end of AT main case contact surface
to the ball bearing outer ring contact surface
T: Shim thickness
Specification:
0.05 — 0.25 mm (0.0020 — 0.0098 in)
NOTE:
Calculation formula for “T” above is applied when
measuring with the ST (398643600 GAUGE).
When not using the ST,
AT-03231
AMeasured value
BMeasured value
AT-03232
A
AT-03233
B

Page 2082 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-66
Transfer Clutch
AUTOMATIC TRANSMISSION
When clearances are 0.05 mm (0.0020 in):
T (mm) = (A – α) – ((B – β) – 0.28) – 0.05
[T (in) = (A – α) – ((B – β) – 0.011) – 0.0020

5AT-66
Transfer Clutch
AUTOMATIC TRANSMISSION
When clearances are 0.05 mm (0.0020 in):
T (mm) = (A – α) – ((B – β) – 0.28) – 0.05
[T (in) = (A – α) – ((B – β) – 0.011) – 0.0020]
When clearances are 0.25 mm (0.0098 in):
T (mm) = (A – α) – ((B – β) – 0.28) – 0.25
[T (in) = (A – α) – ((B – β) – 0.011) – 0.0098]
is applied.
T: Shim thickness
A: Depth from end of extension case to ball bearing
outer ring contact surface
B: Height from end of AT main case contact surface
to the ball bearing outer ring contact surface
α: Thickness of collar used when measuring “A”
β: Thickness of collar used when measuring “B”
0.28 (0.011): Gasket thickness (Unit mm (in))
2. SELECTION OF DRIVEN PLATE NO. 3
1) Install the drive plate and driven plate to the cen-
ter differential carrier.
2) Measure the depth “A” from the mating surface
of the extension case to the multi-plate clutch
(LSD) piston.
3) Using the ST, measure the height “B” from the
AT main case mating surface to end of ST, and
then subtract the thickness of ST (piston guide) (50
mm (1.97 in)) from measured value.
ST 398744300 PISTON GUIDE
4) Calculation formula:
When clearances are 0.2 mm (0.008 in):
T (mm) = A – B + 0.08
[T (in) = A – B + 0.0031]
When clearances are 0.6 mm (0.024 in):
T (mm) = A – B + 0.32
[T (in) = A – B + 0.0126]
T: Thickness of driven plate No. 3
A: Depth from mating surface of extension case to
multi-plate clutch (LSD) piston
B: Height from AT main case mating surface to end
of ST
Specification:
0.2 — 0.6 mm (0.008 — 0.024 in)
NOTE:
Calculation formula for “T” is applied when measur-
ing using ST (398643600 GAUGE, 398744300
PISTON GUIDE). When not using the ST,
When clearances are 0.2 mm (0.008 in):
T (mm) = A – (B – α – 0.28) – 0.2
[T (in) = A – (B – α – 0.011) – 0.008]
When clearances are 0.6 mm (0.024 in):
T (mm) = A – (B – α – 0.28) – 0.6
[T (in) = A – (B – α – 0.011) – 0.024]
is applied.
T: Thickness of driven plate No. 3
A: Depth from mating surface of extension case to
multi-plate clutch (LSD) piston
B: Height from the AT main case mating surface to
the contact face of the tool that was used as the
substitute of the ST.
α: Thickness of tool used when measuring “B”
0.28 (0.011): Gasket thickness (Unit mm (in))
If it is out of specification, select the driven plate No.
3 to adjust within the specification.
Adjustment shim
Par t No. Thickness mm (in)
33281AA040 0.2 (0.008)
33281AA050 0.5 (0.020)
33281AA060 0.3 (0.012)
AT-03234
A
AT-03235
B
Driven plate No. 3.
Par t N o. Thickness mm (in)
31589AA041 1.6 (0.063)
31589AA050 2.0 (0.079)
31589AA060 2.4 (0.094)
31589AA070 2.8 (0.110)

Page 2083 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-67
Rear Drive Shaft
AUTOMATIC TRANSMISSION
26.Rear Drive Shaft
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. <Ref. to 5AT-34, REMOVAL, Automatic
Transmission Assembly.>
2)

Page 2084 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-68
Reduction Driven Gear
AUTOMATIC TRANSMISSION
27.Reduction Driven Gear
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. <Ref. to 5AT-34, REMOVAL, Automatic
Transmission Ass

Page 2085 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-69
Reduction Driven Gear
AUTOMATIC TRANSMISSION
4) Using the ST, remove the parking gear.
ST 18767AA000 REMOVER
D: ASSEMBLY
1) Using the ST, install the parking gear.
ST 499755602 PRESS
2) Install

Page 2086 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-70
Reduction Driven Gear
AUTOMATIC TRANSMISSION
3) Calculation formula:
Select the ball bearing shim from the table to adjust
clearances within 0.05 — 0.25 mm (0.0020 —
0.0098 in).
When

Page 2087 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-71
Center Differential Carrier
AUTOMATIC TRANSMISSION
28.Center Differential Carrier
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. <Ref. to 5AT-34, REMOVAL, Automatic
Tran

Page 2088 of 2453

SUBARU TRIBECA 2009 1.G Service Workshop Manual 5AT-72
Center Differential Carrier
AUTOMATIC TRANSMISSION
5) Extract the ball bearing with ST1 and ST2.
ST1 18654AA000 INSTALLER
ST2 18767AA000 REMOVER
D: ASSEMBLY
1) Install the thrust washer onto in

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