Page 889 of 2453
PS-9
General Description
POWER ASSISTED SYSTEM (POWER STEERING)
926250000 GUIDE Used for installing the holder assembly into the
rack housing.
34099FA060 PUNCH HOLDER Used for crimping.
927490000 INSTALLER A, B, C Used for installing the oil seal to the rack assem-
bly.
34199XA030 INSTALLER &
REMOVER 44
Used for removing and installing the rack oil seal
(outer & inner).
34199AG000 BOSS D • Used when inspecting characteristic of gear-
box assembly and disassembling it.
•Used with STAND (926200000).
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-926250000
ST34099FA060
ST-927490000
ST34199XA030
ST34199AG000
Page 890 of 2453
PS-10
General Description
POWER ASSISTED SYSTEM (POWER STEERING)
34199XA010 Guide 44 Used for installing seal ring of rack.
34199AG070 FORMER Used for forming seal ring of pinion.
34199AG020 GUIDE Used for installing seal ring of pinion.
34199AG060 GUIDE G (26) • Used for forming seal ring of rack.
•Used with FORMER PISTON (34199XA020).
34199AE050 OIL SEAL
REMOVER
Used for removing oil seal.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST34199XA010
ST34199AG070
ST34199AG020
ST34199AG060
ST34199AE050
Page 891 of 2453
PS-11
General Description
POWER ASSISTED SYSTEM (POWER STEERING)
34199AG090 INSTALLER &
REMOVER
•Used for installing oil seal of valve housing.
•Used for installing ball bearing of valve hous-
ing.
•Used for removing oil seal and ball bearing
from valve housing.
34199XA020 FORMER PISTON
44
•Used for forming seal ring of rack.
•Used with Guide G (26)(34199AG060).
34199XA000 INSTALLER 44 Used for pressing-fit oil seal of gearbox cylinder.
34199AE020 MOUNT Used to remove the oil pump.
34199AE030 INSTALLER Used for installing the oil seal to the oil pump.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST34199AG090
ST34199XA020
ST34199XA000
ST34199AE020
ST34199AE030
Page 892 of 2453

PS-12
Steering Wheel
POWER ASSISTED SYSTEM (POWER STEERING)
2. Steering Wheel
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Set the tire to the straight–ahead position.
3) Remove the airbag module.
MOVAL, Driver’s Airbag Module.>
WARNING:
Always refer to “Air Bag System” before per-
forming service on the air bag modules.
to AB-4, CAUTION, General Description.>
4) Place alignment marks on the steering wheel
and steering shaft.
5) Remove the steering wheel nut, and then draw
out the steering wheel from shaft using steering
puller.
B: INSTALLATION
WARNING:
Always refer to “Air Bag System” before per-
forming service on the air bag modules.
to AB-4, CAUTION, General Description.>
1) Align the center position of the roll connector.
2) Install in the reverse order of removal.
NOTE:
Align the alignment marks on the steering wheel
and steering shaft.
Tightening torque:
45 N·m (4.6 kgf-m, 33.2 ft-lb)
Column cover-to-steering wheel clearance:
2 — 4 mm (0.08 — 0.16 in)
CAUTION:
Insert the roll connector guide pin into the
guide hole on the lower end of the steering
wheel surface. Avoid damaging the pin.
C: INSPECTION
1) Check the steering wheel for deformation. If the
deformation is excessive, replace the steering
wheel.
2) Check the splines on the steering wheel for dam-
age. If the damage is excessive, replace the steer-
ing wheel.
(1) Alignment mark
(1)
PS-00552
Page 893 of 2453

PS-13
Universal Joint
POWER ASSISTED SYSTEM (POWER STEERING)
3. Universal Joint
A: REMOVAL
1) Remove the steering wheel.
MOVAL, Steering Wheel.>
2) Place alignment marks on universal joint.
3) Remove the universal joint bolt, and then re-
move the universal joint.
B: INSTALLATION
1) Align the cutout portion at serrated section of the
column shaft and yoke, then install the universal
joint into column shaft.
2) Install the universal joint to the serrations of
gearbox assembly by matching alignment marks.
3) Tighten the bolt.
Tightening torque:
24 N·m (2.4 kgf-m, 17.4 ft-lb)
CAUTION:
Excessively large tightening torque of univer-
sal joint bolts may lead to heavy steering wheel
operation.
Clearance between coupling of universal joint
to AT level gage:
15 mm (0.59 in) or more
4) Align the center position of the roll connector.
5) Install the steering wheel.
STALLATION, Steering Wheel.>
C: INSPECTION
Check for wear, damage or any other faults. Re-
place as necessary.
Service limit:
Universal joint play: 0 mm (0 in)
Maximum swing torque: 0.3 N (0.03 kgf, 0.07
lb)
Measure the swing torque of universal joint.
Service limit:
Maximum load: 3.8 N (0.39 kgf, 0.86 lb) or less
Service limit:
Maximum load: 3.8 N (0.39 kgf, 0.86 lb) or less
PS-00731
(1) Swing torque
(2) Play
(1) Yoke (Gearbox side)
(1) Yoke (Gearbox side)
PS-00033
(1)
(2)
PS-00034
PS-00035
Page 894 of 2453
PS-14
Universal Joint
POWER ASSISTED SYSTEM (POWER STEERING)
Service limit:
Maximum load: 7.3 N (0.74 kgf, 1.64 lb) or less
Service limit:
Maximum load: 7.3 N (0.74 kgf, 1.64 lb) or less
(1) Yoke (Steering column side)
(1) Yoke (Steering column side)
PS-00036
PS-00037
Page 895 of 2453
PS-15
Tilt Steering Column
POWER ASSISTED SYSTEM (POWER STEERING)
4. Tilt Steering Column
A: REMOVAL
1) Remove the steering wheel.
MOVAL, Steering Wheel.>
2) Remove the universal joint.
MOVAL, Universal Joint.>
3) Remove the instrument panel lower cover under.
4) Remove the instrument panel lower cover upper.
5) Remove all connectors from the steering col-
umn.
6) Remove the two bolts under instrument panel
securing the steering column.
7) Pull out the steering shaft assembly from the
hole on toe board.
CAUTION:
•Be sure to remove the universal joint before
removing steering shaft assembly installing
bolts when removing steering shaft assembly
or when lowering it for servicing other parts.
•Do not loosen the tilt lever when the steering
column is not secured to the vehicle.
(1) Tilt steering column (2) Universal joint
PS-00732
(1)
(2)
PS-00733
Page 896 of 2453

PS-16
Tilt Steering Column
POWER ASSISTED SYSTEM (POWER STEERING)
B: INSTALLATION
1) Insert the end of the steering shaft into the toe
board.
2) With the tilt lever secured, tighten the steering
shaft mounting bolts under instrument panel.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
3) Connect all the connectors under the instrument
panel.
4) Connect the airbag system connector at the har-
ness spool.
NOTE:
Make sure to apply double lock.
5) Install the instrument panel lower cover with tilt
lever held in the lowered position.
6) Install the universal joint.
STALLATION, Universal Joint.>
7) Align the center position of the roll connector.
8) Install the steering wheel.
STALLATION, Steering Wheel.>
CAUTION:
Insert the roll connector guide pin into the
guide hole on lower end of steering wheel sur-
face to prevent damage.
C: DISASSEMBLY
Remove the two screws securing the upper steer-
ing column covers, and the two screws securing
the combination switch, and then remove related
parts.
D: ASSEMBLY
Insert the combination switch to the upper column
shaft, and install the upper column cover. Then
route the ignition key harness and combination
switch harness between the column cover mount-
ing bosses.
Tightening torque:
1.2 N·m (0.12 kgf-m, 0.9 ft-lb)
CAUTION:
Do not overtorque the screw.
E: INSPECTION
1. BASIC INSPECTION
Measure the overall length of steering column. If
not within specification, replace it.
Overall length L:
Specification
917.5 +1.3 mm –0.3 mm (36.12 +0.051 in –0.020 in )
2. INSPECTION OF AIRBAG SYSTEM
WARNING:
Refer to “Airbag System” for airbag inspection
procedure.
Description.>
PS-00734
L