Page 1865 of 2453
LU(H6DO)-16
Oil Cooler
LUBRICATION
3) Connect the water hose.
4) Install the water pipe onto engine.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
5) Refill the engine oil.
PLACEMENT, Engine Oil.>
6) Fill engine coolant.
FILLING OF ENGINE COOLANT, REPLACE-
MENT, Engine Coolant.>
7) Check the engine oil level.
7, INSPECTION, Engine Oil.>
C: INSPECTION
1) Check that coolant passages are not clogged
using an compressed air.
2) Check that the oil pan upper and O-ring installing
surface of oil filter are not damaged.
LU-00133
LU-00132
Page 1866 of 2453

LU(H6DO)-17
General Diagnostics Table
LUBRICATION
10.General Diagnostics Table
A: INSPECTION
Before performing diagnostics, make sure that the engine oil level is correct and no oil leakage exists.
Symptom Possible cause Corrective action
1. Warning light remains
on.
1) Oil pressure switch
failure
Cracked diaphragm or oil leakage within switch Replace.
Broken spring or seized contacts Replace.
2) Low oil pressure
Clogging of oil filter Replace.
Malfunction of oil by-pass valve in oil filter Clean or replace.
Malfunction of oil relief valve in oil pump Clean or replace.
Clogged oil passage Clean.
Excessive tip clearance and side clearance of oil
pump rotor and gearReplace.
Clogged oil strainer or broken pipe Clean or replace.
3) No oil pressure
Insufficient engine oil Replenish.
Broken pipe of oil strainer Replace.
Stuck oil pump rotor Replace.
2. Warning light does
not turn on.
1) Malfunction of combination meter Replace.
2) Poor contact of switch contact points Replace.
3) Disconnection of wiring Repair.
3. Warning light flickers
momentarily.
1) Poor contact of terminals Repair.
2) Defective wiring harness Repair.
3) Low oil pressure
Check for the same
possible causes as
listed 1) — 2).
Page 1867 of 2453
LU(H6DO)-18
General Diagnostics Table
LUBRICATION
Page 1868 of 2453

ME(H6DO)-2
General Description
MECHANICAL
1. General Description
A: SPECIFICATION
NOTE:
OS: Oversize US: undersize
Engine
Cylinder arrangementHorizontally opposed, liquid cooled,
6-cylinder, 4-stroke gasoline engine
Va l ve s y s t e m m e c h a n i s mChain driven, double overhead camshaft,
4-valve/cylinder
Inside diameter×stroke mm (in) 89.2 × 80 (3.512 × 3.150)
Displacementcm3 (cu in)3,000 (183)
Compression ratio10.7
Compression pressure (350 rpm and fully open
throttle):kPa (kgf/cm2, psi)1,275 — 1,471 (13.0 — 15.0, 185 — 213)
Number of piston rings Pressure ring: 2, Oil ring: 1
Intake valve timing
Min. advanceOpen BTDC 47°
Close ABDC 23°
Max. retardOpen ATDC 3°
Close ABDC 73°
Exhaust valve timingOpen BBDC 60°
Close ATDC 6°
Va l ve c l e a r a n c e m m ( i n )Intake0.20 +0.04 -0.06 (0.0079 +0.0016 -0.0024)
EXHAUST 0.35±0.05 (0.0138±0.020)
Idle rpm [“P” or “N” range] rpmNo load 650±50
A/C ON 770±50
Ignition order 1 → 6 →3 → 2 → 5 → 4
Ignition timing BTDC/rpm 15°±8°/650
Page 1869 of 2453

ME(H6DO)-3
General Description
MECHANICAL
Camshaft
Thrust clearance mm (in)Intake Standard 0.075 — 0.135 (0.0030 — 0.0053)
Exhaust Standard 0.030 — 0.090 (0.0012 — 0.0035)
Cam lobe height mm (in)Intake
HIGH Standard 42.09 — 42.19 (1.6571 — 1.6610)
LOW1 Standard 38.14 — 38.24 (1.5016 — 1.5055)
LOW2 Standard 35.44 — 35.54 (1.3953 — 1.3992)
Exhaust Standard 41.65 — 41.75 (1.6398 — 1.6437)
Cam base circle diameter mm (in)Intake
HIGH Standard 32.00 (1.2598)
LOW1 Standard 31.84 (1.2535)
LOW2 Standard 31.84 (1.2535)
Exhaust Standard 32.00 (1.2598)
Journal O.D. mm (in)Fr o nt S ta n da r d 3 7. 9 46 — 3 7 . 96 3 ( 1 . 49 3 9 — 1. 4 9 46 )
Except for front Standard 25.946 — 25.963 (1.0215 — 1.0222)
Oil clearance mm (in) Standard 0.037 — 0.072 (0.0015 — 0.0028)
Cylinder
head
Flatness mm (in) Standard 0.02 (0.0008)
Inner diameter of valve lifter hole mm (in) 32.994 — 33.016 (1.2990 — 1.2998)
Standard height mm (in) 124±0.05 (4.88±0.0020)
Va l ve s e a t
Refacing angle90°
Contacting width mm (in)Intake Standard 1.0 (0.039)
Exhaust Standard 1.5 (0.059)
Va l ve g u i d eInside diameter mm (in) 5.500 — 5.512 (0.2165 — 0.2170)
Protrusion above head mm (in) 11.4 — 11.8 (0.449 — 0.465)
Va l ve
Head edge thickness mm (in)Intake Standard 1.0 (0.039)
Exhaust Standard 1.2 (0.047)
Stem outer diameter mm (in)Intake 5.455 — 5.470 (0.2148 — 0.2154)
Exhaust 5.445 — 5.460 (0.2144 — 0.2150)
Stem oil clearance mm (in)Intake Standard 0.030 — 0.057 (0.0012 — 0.0022)
Exhaust Standard 0.040 — 0.067 (0.0016 — 0.0026)
Overall length mm (in)Intake 99.7 (3.925)
Exhaust 105.2 (4.142)
Outer diameter of valve lifter mm (in) 32.959 — 32.975 (1.2976 — 1.2982)
Va l ve s p r i n g
Free length mm (in)IntakeInner 39.55 (1.5571)
Outer 41.18 (1.6213)
Exhaust 46.32 (1.8236)
SquarenessIntakeInner 2.5°1.7 mm (0.067 in)
Outer 2.5°1.8 mm (0.071 in)
Exhaust 2.5°2.0 mm (0.079 in)
Cylinder
block
Standard height mm (in) 202 (7.95)
Cylinder inner diameter mm (in) StandardA89.205 — 89.215 (3.5120 — 3.5124)
B89.195 — 89.205 (3.5116 — 3.5120)
Cylindricality mm (in) Standard 0.030 (0.0012)
Out-of-roundness mm (in) Standard 0.010 (0.0004)
Piston clearance mm (in) Standard –0.010 — 0.010 (–0.0004 — 0.0004)
PistonOuter diameter mm (in)
StandardA89.205 — 89.215 (3.5120 — 3.5124)
B89.195 — 89.205 (3.5116 — 3.5120)
0.25 (0.0098) OS 89.445 — 89.465 (3.5215 — 3.5222)
0.50 (0.0197) OS 89.695 — 89.715 (3.5313 — 3.5321)
Inner diameter of piston pin hole Standard 22.000 — 22.006 (0.8661 — 0.8664)
Piston pin
Outer diameter mm (in) Standard 21.994 — 22.000 (0.8659 — 0.8661)
Standard clearance between piston and piston
pinmm (in) Standard 0.004 — 0.008 (0.0002 — 0.0003)
Page 1870 of 2453

ME(H6DO)-4
General Description
MECHANICAL
Piston ring
Ring closed gap mm (in)
To p r i n g S t a n d a r d 0 . 2 0 — 0 . 3 5 ( 0 . 0 0 7 9 — 0 . 0 1 3 8 )
Second ring Standard 0.35 — 0.50 (0.0138 — 0.0197)
Oil ring Standard 0.20 — 0.60 (0.0079 — 0.0236)
Ring groove gap mm (in)
To p r i n g S t a n d a r d 0 . 0 4 0 — 0 . 0 8 0 ( 0 . 0 0 1 6 — 0 . 0 0 3 1 )
Second ring Standard 0.030 — 0.070 (0.0012 — 0.0028)
Oil ring Standard 0.045 — 0.125 (0.0018 — 0.0049)
Connecting
rodThrust clearance mm (in) Standard 0.070 — 0.330 (0.0028 — 0.0130)
Bearing of
large end
Oil clearance mm (in) Standard 0.016 — 0.043 (0.0006 — 0.0017)
Bearing size (Thickness at center) mm (in)
Standard 1.490 — 1.506 (0.0587 — 0.0593)
0.03 (0.0012) US 1.509 — 1.513 (0.0594 — 0.0596)
0.05 (0.0020) US 1.519 — 1.523 (0.0598 — 0.0600)
0.25 (0.0098) US 1.619 — 1.623 (0.0637 — 0.0639)
Bushing of
small endClearance between piston pin and bushing mm (in) Standard 0 — 0.022 (0 — 0.0009)
Crankshaft
Crank pin and crank journalOut-of-roundness mm (in) 0.005 (0.0002)
Cylindricality mm (in) 0.006 (0.0002)
Crank pin outer diameter mm (in)
Standard 51.984 — 52.000 (2.0466 — 2.0472)
0.03 (0.0012) US 51.954 — 51.970 (2.0454 — 2.0461)
0.05 (0.0020) US 51.934 — 51.950 (2.0446 — 2.0453)
0.25 (0.0098) US 51.734 — 51.750 (2.0368 — 2.0374)
Crank journal outer diameter mm (in)
#1, #3,
#5, #7
Standard 63.992 — 64.008 (2.5194 — 2.5200)
0.03 (0.0012) US 63.962 — 63.978 (2.5182 — 2.5188)
0.05 (0.0020) US 63.942 — 63.958 (2.5174 — 2.5180)
0.25 (0.0098) US 63.742 — 63.758 (2.5095 — 2.5102)
#2, #4,
#6
Standard 63.992 — 64.008 (2.5194 — 2.5200)
0.03 (0.0012) US 63.962 — 63.978 (2.5182 — 2.5188)
0.05 (0.0020) US 63.942 — 63.958 (2.5174 — 2.5180)
0.25 (0.0098) US 63.742 — 63.758 (2.5095 — 2.5102)
Thrust clearance mm (in) Standard 0.030 — 0.115 (0.0012 — 0.0045)
Oil clearance mm (in) Standard 0.010 — 0.030 (0.0004 — 0.0012)
Main bear-
ing
Bearing size (Thickness at
center)mm (in)
#1, #3,
#5, #7
Standard 1.992 — 2.005 (0.0784 — 0.0789)
0.03 (0.0012) US 2.011 — 2.014 (0.0792 — 0.0793)
0.05 (0.0020) US 2.021 — 2.024 (0.0796 — 0.0797)
0.25 (0.0098) US 2.121 — 2.124 (0.0835 — 0.0836)
#2, #4,
#6
Standard 1.996 — 2.009 (0.0786 — 0.0791)
0.03 (0.0012) US 2.015 — 2.018 (0.0793 — 0.0794)
0.05 (0.0020) US 2.025 — 2.028 (0.0797 — 0.0798)
0.25 (0.0098) US 2.125 — 2.128 (0.0837 — 0.0838)
Page 1871 of 2453
ME(H6DO)-5
General Description
MECHANICAL
B: COMPONENT
1. V-BELT
(1) V-belt (6) Generator plateTightening torque: N·m (kgf-m, ft-lb)
(2) Collector cover bracket (7) A/C compressor stayT1: 6.4 (0.65, 4.7)
(3) Belt tension adjuster ASSY (8) Idler pulleyT2: 20 (2.0, 14)
(4) Power steering pump bracket (9) Idler pulley coverT3: 25 (2.5, 18)
(5) GeneratorT4: 33 (3.4, 24.3)
Page 1872 of 2453
ME(H6DO)-6
General Description
MECHANICAL
2. TIMING CHAIN COVER
(1) Crank pulley coverTightening torque: N·m (kgf-m, ft-lb)
(2) O-ringT1:
Pulley.>(3) Crank pulley
(4) Sealing washerT2:
Chain Cover.>(5) Oil seal
(6) Front chain cover T3:
Chain Cover.>(7) Rear chain cover
(8) Water pump gasket T4: 6.4 (0.65, 4.7)
ME-02021
T2
T2
T2
T2
T3T3
T3
T3
T3
(4)
(6)
(7)
(8)
(5)
T1
T4
(1)
(3)
(2)