2004 DAEWOO NUBIRA Service Repair Manual

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Page 65 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1C1 – 22I1.4L/1.6L DOHC ENGINE MECHANICAL DAEWOO V–121 BL4 6. Drain the engine oil and remove the camshaft cov- er. Refer to this section. 7. Remove the air cleaner housing. 8. Remove the throt

Page 66 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1.4L/1.6L DOHC ENGINE MECHANICAL 1C1 – 23 DAEWOO V–121 BL4 12. Remove the all the vaccum hoses from the intake manifold including brake booster vaccum hose. 13. Remove the ignition cables from

Page 67 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1C1 – 24I1.4L/1.6L DOHC ENGINE MECHANICAL DAEWOO V–121 BL4 23. Slightly loosen the water pump retaining bolts. 24. Rotate the water pump counterclockwise using the timing belt adjuster J–42492

Page 68 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1.4L/1.6L DOHC ENGINE MECHANICAL 1C1 – 25 DAEWOO V–121 BL4 34. Remove the intake/exhaust manifold. Refer to ”In- take/Exhaust Manifold” in the section. 35. Remove the cylinder head bolts g

Page 69 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1C1 – 26I1.4L/1.6L DOHC ENGINE MECHANICAL DAEWOO V–121 BL4 5. Connect the throttle cable at the throttle body and the intake manifold. 6. Install the intake manifold support bracket upper bolts

Page 70 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1.4L/1.6L DOHC ENGINE MECHANICAL 1C1 – 27 DAEWOO V–121 BL4 15. Install the timing belt automatic tensioner. Tighten Tighten the timing belt automatic tensioner bolts to 25 NSm (18 lb–ft). 16.

Page 71 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1C1 – 28I1.4L/1.6L DOHC ENGINE MECHANICAL DAEWOO V–121 BL4 25. Install the timing belt. 26. Rotate the water pump clockwise using the timing belt adjuster J–42492 to apply tension to the timin

Page 72 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1.4L/1.6L DOHC ENGINE MECHANICAL 1C1 – 29 DAEWOO V–121 BL4 38. Connect the DIS coil connector. 39. Connect the fuel injector harness connectors. 40. Connect the oxygen sensor connector and the
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