Page 1009 of 2643
3B – 10IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
Installation Procedure
Tools Required
J–8059 Snap Ring Pliers
J–35566 Seal Clamp Pliers
1. Install a new small seal retaining clamp onto the
seal.
2. Install the seal onto the axle shaft.
3. Install the shaft retaining ring onto the axle shaft
using the snap ring pliers J–8059.
4. Fill the tripot housing with 195 to 215 g (6.9 to 7.6
ounces) of the recommended grease. Repack the
tripot with 195 to 215 g (6.9 to 7.6 ounces) of the
recommended grease.
5. Install the boot to the joint housing.
6. Install a new large seal retaining clamp. Crimp the
large seal retaining clamp using the seal clamp pli-
ers J–35566.
7. Crimp the new small seal retaining clamp using the
seal clamp pliers J–35566.
8. Install the drive axle shaft to the vehicle. Refer to
”Drive Axle Assembly” in this section.
Page 1010 of 2643
MANUAL TRANSAXLE DRIVE AXLE 3B – 11
DAEWOO V–121 BL4
CROSS GROOVE JOINT SEAL
Tools Required
J–35566 Seal Clamp Pliers
J–8059 Snap Ring Pliers
Removal Procedure
1. Remove the large seal retaing clamp.Discard the
clamp.
2. Remove the small seal retaining clamp. Discard the
clamp.
3. Degrease the joint.
4. Remove the shaft retaining ring using the snap ring
pilers J–8059.
5. Remove the axle shaft from the joint assembly.
CAUTION : The ball retainer is staked in position and
must not be disassmbled. Cross groove joint internal
parts are match fit and cannot be serviced separately.
Improper reassembly will adversely affect both per-
formance and safety.
6. Remove the seal from the joint assembly.
Installation Procedure
1. Install a new small seal retaining clamp onto the
seal. Do not crimp.
2. Install the seal onto the axle shaft.
3. Install the joint assembly onto the axle shaft.
Page 1011 of 2643
3B – 12IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
4. Install the shaft retaining ring using the snap ring
pilers J–8059.
5. Fill the joint assembly with 120 to 140 g (4.2 to 4.9
ounces) of the recommended grease. Repack the
tripot with 120 to 140 g (4.2 to 4.9 ounces) of the
recommended grease.
6. Install the a new large seal retaining clamp.
7. Crimp the new large seal retaining clamp using the
seal clamp pliers J–35566.
8. Crimp the new small retaining clamp using the seal
clamp pliers J–35566.
Page 1012 of 2643
MANUAL TRANSAXLE DRIVE AXLE 3B – 13
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
FRONT DRIVE AXLE
General Description
Drive axles are flexible shaft assemblies that transmit a
rotational force from the transaxle to the front–wheel as-
semblies. Each axle assembly consists of an innerconstant–velocity joint and an outer constant–velocity
joint connected to an axle shaft. The inner joint is com-
pletely flexible and has the ability to move in and out. The
outer joint is also flexible, but it cannot move in and out.
The drive axles use one type of outboard joint and two
types of inboard joints.
Page 1013 of 2643
SECTION 4
USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
CONTENTS
1. ENGINE ROOM RELAY AND FUSE BLOCK 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. I.P FUSE BLOCK4–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. POSITION OF CONTROL UNIT, RELAY AND PART NUMBER 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 1014 of 2643

4–2WUSAGE AND CAPACITY OF FUSES IN FUSE BLOCK
1. ENGINE ROOM RELAY AND FUSE BLOCK
1) POSITION OF RELAY AND FUSE
2) USAGE OF FUSE IN ENGINE FUSE BLOCK
Power
Supply
ClassificationFuse
NoCapacityUsage
Ef130ABattery Main(F13~F16, F21~F24)
Ef260AEBCM, Oil Feeding Conenctor
Ef330ABlower Relay
30SBEf430AIgnition Switch–2
BAT (+)(Slow–BlownEf530AIgnition Switch–1
Fuse)Ef620ACooling Fan Low Relay
Ef730ADefog Relay
Ef830ACooling Fan HI Relay
IGN2 (15A)Ef920APower Window Switch
IGN1 (15)Ef1015AFuel Connector, ECM (MR–140), LEGR, EI
System
30Ef1110AECM, Main Relay (Sirius D4)
BAT(+)Ef1225AHead lamp Relay, ILLUM. Relay
Ef1315ABrake Switch
IGN2 (15A)Ef1420APower Window Switch
56 LIGHTEf1515AHead Lamp HI
30Ef1615AHorn Relay, siren, Hood Contact Switch
BAT(+)Ef1710AA/C Comp. Relay
IGN1 (15)Ef1815AFuel Pump
30 BAT(+)Ef1915ACluster, Key Remind S/W, Folding Mirror Unit, MAP
Lamp, Room Lamp, Trunk Open lamp, Trunk
Open S/W
56 LIGHTBlade TypeEf2010AHead Lamp Low
IGN1 (15)/FuseEf2115AEVAP Canister Purge Solenoid, HO2S, Cooling
Fan Relay
30 BAT(+)Ef2215Ainjector, EGR, EEGR
ILLUM. (58)Ef2310ALicense Plate Lamp, Chime Bell, Tail Lamp, Head
Lamp
30 BAT (+)Ef2415AFog Lamp Relay
IGN2 (15A)Ef2510AElectric OSRV Mirror
30 BAT (+)Ef2615ACentral Door Lock Unit
56 LIGHTEf2710AHead Lamp Low
ILLUM. (58)Ef2810AILLUM. Circuit, Head Lamp, Tail Lamp
SPAREEf2910ANot Used
Ef3015ANot Used
Ef3125ANot Used
Page 1015 of 2643
USAGE AND CAPACITY OF FUSES IN FUSE BLOCKW4–3
2. I.P FUSE BLOCK
1) POSITION OF FUSE AND RELAY
2) USAGE OF FUSE IN I.P FUSE BLOCK
Power
Supply
ClassificationFuse
NoCapacityUsage
IGN1 (15)Blade TypeF110ASDM
FuseF210ATCM, ECM, Generator, VGIS,VSS
F315AHazard Switch
F410ACluster, Chime Bell, Brake Switch, SSPS Module,
A/C Control Switch
–F5––
IGN2 (15A)F610AA/C Comp. Relay, Defog Relay, Power Window
Relay, Head Lamp Relay
F720ABlower Relay, A/C Control Switch, FATC
F815AElectric Mirror Switch, Folding Mirror, Sun Roof
Module
IGN1 (15)F925AWiper Motor, Wiper Switch
–F10––
IGN1 (15)F1110AEBCM, Oil Feeding Connector
F1210AImmobilizer, Anti Theft Control Unit, Rain Sensor
Unit
30 BAT(+)F1310ATCM
F1415AHazard Switch
F1515AAnti Theft Control Unit
F1610ADLC
ACC (15C)F1710AAudio, Clock
F1815AExtra Power Jack
F1915ACigar Lighter
IGN1 (15)F2010AReverse Lamp Switch, PNP Switch
30 BAT(+)F2115ARear Fog Relay
F2215AClock, FATC, A/C Control Switch
F2315AAudio
F2410AImmobilizer
Page 1016 of 2643

4–4WUSAGE AND CAPACITY OF FUSES IN FUSE BLOCK
3. POSITION OF CONTROL UNIT, RELAY AND PART NUMBER
1) ENGINE FUSE BLOCK
Part Name
Part No.Remarks
Front Fog Relay96190187
ILLUM. Relay96190187
Cooling Fan Low Relay96190189
Cooling Fan HI Relay96190189
A/C Comp. Relay96190187
Horn Relay96190187
Defog Relay96190189
Fuel Relay96190189
Main/Ignition Relay96190189
Power Window Relay96190189
Head Lamp Relay96190189
2) BEHIND DRIVER LEG ROOM CONNECTOR HOLDER
Part Name
Part No.Remarks
Rear Fog Relay96344573
PNP Relay96190189
Blink Unit96312545
Blower Relay96190189
3) DRIVER LEG ROOM
Part Name
Part No.Remarks
Chime Bell96459510
TCM (MR–140/HV–240)96342619
TCM (SIRIUS D4)96497032
4) BEHIND LEFT HEAD LAMP
Part Name
Part No.Remarks
Cooling Fan Control Relay96251271
5) UNDER LEFT PASSENGER LEG ROOM
Part Name
Part No.Remarks
Central Door Lock Unit96552824
6) FLOOR PANEL BELOW CONSOLE
Part Name
Part No.Remarks
Anti Theft Control Unit96407681Wes t Euro
96404668General
SDM96406712
7) BESIDE ENGINE FUSE BLOCK
Part Name
Part No.Remarks
EBCM96549742