2004 DAEWOO NUBIRA Service Repair Manual

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Page 1049 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual SECTION : 4D
FRONT DISC BRAKES
TABLE OF CONTENTS
SPECIFICATIONS4D–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specirications 4D–1. . . . . . . . . .
DIAGNOSIS4D–

SECTION : 4D
FRONT DISC BRAKES
TABLE OF CONTENTS
SPECIFICATIONS4D–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specirications 4D–1. . . . . . . . . .
DIAGNOSIS4D–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lining Inspection 4D–1. . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor Inspection 4D–1. . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR4D–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 4D–3. . . . . . . . . . . . . . . . . . . . .
Shoe and Lining 4D–3. . . . . . . . . . . . . . . . . . . . . . . . . . Caliper Assembly 4D–3. . . . . . . . . . . . . . . . . . . . . . . . . .
Rotor 4D–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Splash Shield 4D–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR 4D–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caliper Overhaul 4D–6. . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION4D–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc Brake Caliper Assembly 4D–9. . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIRICATIONS
ApplicationNSmLb–FtLb–In
Brake Hose Inlet Fitting–to–Caliper Bolt4030–
Caliper Bleeder Valve8–71
Caliper–to–Steering Knuckle Mounting Bolts9570–
Retaining Frame–to–Caliper Housing Bolts2720–
Rotor–to–Front Wheel Hub Detent Screw4–35
Splash Shield–to–Steering Knuckle Screws4–35
DIAGNOSIS
LINING INSPECTION
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Visually check the linings for minimum thickness
and wear.
4. Measure the thickness.
Important : The minimum thickness of the inner or the
outer pad is 7 mm (0.28 inch).
5. Install the brake pads in axle sets only.
6. Install the front wheels. Refer to Section 2E, Tires
and Wheels.
7. Lower the vehicle.ROTOR INSPECTION
Thickness variation can be checked by measuring the
thickness of the rotor at four or more points around the cir-
cumference of the rotor. All measurements must be made
at the same distance in from the edge of the rotor.
A rotor that varies by more than 0.01 mm (0.0004 inch) can
cause pedal pulsations and/or front end vibration during
brake applications. A rotor that does not meet these speci-
fications should be refinished to specifications or re-
placed.

Page 1050 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 4D – 2IFRONT DISC BRAKES
DAEWOO V–121 BL4
During manufacturing, the brake rotor and the tolerances
of the braking surface regarding flatness, thickness varia-
tion, and lateral runout are held ver

Page 1051 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FRONT DISC BRAKES 4D – 3
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
SHOE AND LINING
Removal Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Re

Page 1052 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 4D – 4IFRONT DISC BRAKES
DAEWOO V–121 BL4
Installation Procedure
1. Install the caliper assembly with the mounting bolts.
Tighten
Tighten the caliper–to–steering knuckle mounting
bolts to 95

Page 1053 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FRONT DISC BRAKES 4D – 5
DAEWOO V–121 BL4
SPLASH SHIELD
Removal Procedure
1. Remove the rotor. Refer to ”Rotor” in this section.
2. Remove the screws for the splash shield from the
steering

Page 1054 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 4D – 6IFRONT DISC BRAKES
DAEWOO V–121 BL4
UNIT REPAIR
CALIPER OVERHAUL
Disassembly Procedure
1. Remove the caliper assembly. Refer to ”Caliper As-
sembly” in this section.
2. Remove the cali

Page 1055 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FRONT DISC BRAKES 4D – 7
DAEWOO V–121 BL4
6. Remove the bleeder valve protector and the bleed-
er valve.
Assembly Procedure
1. Clean all the parts in denatured alcohol or brake
fluid. Dry the p

Page 1056 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 4D – 8IFRONT DISC BRAKES
DAEWOO V–121 BL4
12. Connect the retaining frame to the caliper housing
with the guide pin bolts.
Tighten
Tighten the retaining frame–to–caliper housing bolts
to 27 N

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