2004 DAEWOO NUBIRA Service Repair Manual

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Page 2377 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual SECTION : 9K
SQUEAKS AND RATTLES
TABLE OF CONTENTS
DIAGNOSIS9K–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Squeak and Rattle Diagnosis 9K–1. . . . . . . . . . . . . . . .
M

Page 2378 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 9K – 2ISQUEAKS AND RATTLES
DAEWOO V–121 BL4
Glass Knock Coming From the Rear of the Vehicle When Driving
Over Bumps
ChecksAction
Check for an out–of–adjustment hatchback latch.S Test drive th

Page 2379 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual SQUEAKS AND RATTLES 9K – 3
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
SQUEAK AND RATTLE REPAIR
Squeaks and rattles are caused by the unwanted move-
ment between parts of a vehic

Page 2380 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual SECTION : 9L
GLASS AND MIRRORS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed e

SECTION : 9L
GLASS AND MIRRORS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9L–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9L–2. . . . . . . . . . . .
SPECIAL TOOLS9L–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9L–2. . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9L–3 . . . . . .
Defogger System 9L–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Control OSRV (Outside Rear View)
Mirror System 9L–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS9L–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing Rear Window Defogger Grid Line 9L–5. . . . . .
Outside Rearview Mirror Defoggers 9L–5. . . . . . . . . . .
Electric Control Outside Rearview Mirrors 9L–6. . . . . .
Folding Mirror Unit 9L–8. . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9L–10 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9L–10. . . . . . . . . . . . . . . . . . . . .
Windshield 9L–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Window Glass 9L–11. . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L–13. . . . . .
Rear Window Defogger Braided Lead Wire
Repair 9L–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9L–16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Quarter Glass 9L–16. . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L–17. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L–18. . . . . . . . . . . . . . . . . . .
Folding Mirrors Unit 9L–18. . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9L–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Glass 9L–19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Control Heated Outside Rearview
Mirror 9L–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L–19. . . . . . . . . . . . . . . . . . . . .
Folding Mirror Unit 9L–19. . . . . . . . . . . . . . . . . . . . . . . . .

Page 2381 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 9L – 2IGLASS AND MIRRORS
DAEWOO V–121 BL4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Glass Screws7–62
Guide Rail Bolts7–62
Guide Rail Screw4–35
Outside Re

Page 2382 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual GLASS AND MIRRORS 9L – 3
DAEWOO V–121 BL4
SCHEMATIC AND ROUTING DIAGRAMS
DEFOGGER SYSTEM

Page 2383 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 9L – 4IGLASS AND MIRRORS
DAEWOO V–121 BL4
ELECTRIC CONTROL OSRV (OUTSIDE REAR VIEW)
MIRROR SYSTEM

Page 2384 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual GLASS AND MIRRORS 9L – 5
DAEWOO V–121 BL4
DIAGNOSIS
TESTING REAR WINDOW
DEFOGGER GRID LINE
If it has been observed during use that a grid line is inop-
erative, the following procedure can be use

GLASS AND MIRRORS 9L – 5
DAEWOO V–121 BL4
DIAGNOSIS
TESTING REAR WINDOW
DEFOGGER GRID LINE
If it has been observed during use that a grid line is inop-
erative, the following procedure can be used to find the
break. If none of the grid lines is operating, a full system
diagnosis should be completed before attempting to repair
the grid lines.
1. Turn the ignition ON.
2. Turn the rear window defogger on.
3. From the inside of the vehicle, connect a voltmeter
to each end of a grid line. The voltmeter will indi-
cate battery voltage if the grid line is open.
Notice : Use care when touching the voltmeter leads to a
grid line. If the leads are roughly applied, the grid line may
be scratched, resulting in an open circuit.4. If a grid line is found to be open, move a voltmeter
lead from one side of the grid line and retest at a
point nearer to the other side of the window. Contin-
ue to retest, each time bringing one of the voltmeter
leads closer to the opposite side of the window
from where it was originally placed. The break in
the grid line is at the point where the voltmeter be-
gins reading 0 volts instead of battery voltage.
5. Use a marking crayon to lightly mark the break
point on the rear window. Mark the glass instead of
marking directly on the grid line, and make the
mark far enough from the grid line so that it can
easily be removed without disturbing the repair.
6. Use a grid line repair kit to fix the break in the grid
line. Refer to ”Rear Window Defogger Grid Line
Repair” in this section.
OUTSIDE REARVIEW MIRROR DEFOGGERS
StepActionValue(s)YesNo
1Check the rear window defogger.
Does the rear window defogger work?–Go to Step 4 Go to Step 2
2Repair the rear window defogger before proceeding
with the outside rearview mirror diagnosis.
Is the repair complete?–Go to Step 3–
3Test the outside rearview mirror defoggers.
Does the repair of the rear window defogger system
also fix the problem with the outside rearview mirror
defoggers?–System OKGo to Step 4
4Check fuse Ef25.
Is fuse Ef25 blown?–Go to Step 5 Go to Step 6
51. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
61. On the side of the vehicle which has the mal-
functioning outside rearview mirror defogger,
remove the black plastic escutcheon from the
trim panel side of the door.
2. Disconnect the outside rearview mirror electri-
cal connector.
3. Turn the ignition ON.
4. Turn on the defogger.
5. Use a voltmeter to backprobe terminal 3 (ORN)
at the outside rearview mirror electrical connec-
tor.
Does the voltmeter indicate the specified value?11–14 v Go to Step 8 Go to Step 7
7Repair the open circuit between fuse Ef25 and the
outside rearview mirror connector.
Is the repair complete?–System OK–

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