2004 DAEWOO NUBIRA Service Repair Manual

Page 1889 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5C – 2ICLUTCH
DAEWOO V–121 BL4
SPECIAL TOOLS
SPECIAL TOOLS TABLE
 J–42474
Clutch Arbor
DIAGNOSIS
CLUTCH OPERATION
Intermittent Clutch Operation
ChecksAction
Check for the driver improperly opera

Page 1890 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual CLUTCH  5C – 3
DAEWOO V–121 BL4
Clutch Vibration
ChecksAction
Check for a contaminated or warped flywheel.Repair or replace the flywheel.
Check for a weak diaphragm spring.Replace the pressure pla

Page 1891 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5C – 4ICLUTCH
DAEWOO V–121 BL4
COMPONENT LOCATOR
CLUTCH COMPONENTS
1. Clutch Pedal
2. Bolt
3. Nut
4. Lock Nut
5.  Clutch Pedal Buffer
6. Nut
7.  Clutch Pedal Brace8. E–Ring
9. Pin
10. E–Ring
1

Page 1892 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual CLUTCH  5C – 5
DAEWOO V–121 BL4
1.  Clutch Master Cylinder
2. Nut
3. Gasket
4. Clip
5. Reservoir Hose
6.  Clutch Master Cylinder Pipe
7. Clip
8. Clip
9. Bracket10. Bolt
11.  Concentric Slave Cylin

Page 1893 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5C – 6ICLUTCH
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
CLUTCH PEDAL
Removal Procedure
1.  Disconnect the negative battery cable.
2.  Disconnect the return spring from the clutc

Page 1894 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual CLUTCH  5C – 7
DAEWOO V–121 BL4
5.  Coat the pedal mounting shaft with multi–purpose
grease.
6.  Install the clip and the pedal mounting shaft.
7.  Connect the return spring to the clutch pedal.

Page 1895 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5C – 8ICLUTCH
DAEWOO V–121 BL4
CLUTCH RELEASE POINT
ADJUSTMENT
Adjustment Procedure
1.  Apply the parking brake.
2.  Run the engine at idle speed.
3.  While you move the shift lever into the rever

Page 1896 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual CLUTCH  5C – 9
DAEWOO V–121 BL4
4.  Remove the clutch disc from the flywheel.
Inspection  Procedure  Clutch Disc
1. Visual Inspection
S  Inspect the worn or oily contamination on the
clutch surfa