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7D – 18IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODES
CODE 1 – IN–CAR SENSOR ERROR
This code will set if the output of the in–car sensor indicates a probable short circuit or an open in the sensor or the associat-
ed wiring harness, or a malfunction of the ATC controller.
Code 1 – In–Car Sensor Error
StepActionValue(s)YesNo
11. Disconnect the in–car sensor connector from
the ATC controller.
2. Examine the wiring from the sensor to the con-
nector and the connector for any signs of dam-
age.
3. Measure the resistance between the in–car
sensor connector terminals.
Is there any sign of damage in the wiring or connec-
tor, or is the resistance outside the specified value
at 20 to 25°C (68 to 77°F)?2600–2100 ΩGo to Step 2Go to Step 3
2Repair the damaged wiring or the connector, or re-
place the in–car sensor as required.
Is the repair complete?–System OK–
31. Turn the ignition to ON.
2. Measure the voltage between the two connec-
tor terminals on the controller housing.
Is the voltage equal to the value specified?> 4 vGo to Step 7Go to Step 4
4Check the terminals on the in–car sensor connector.
Is any problem found with the connector?–Go to Step 5Go to Step 6
5Repair the connector terminals or replace the in–car
sensor or ATC controller as required.
Is the repair complete?–System OK–
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AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 19
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
61. Reconnect the in–car sensor to the controller.
2. Turn the ignition switch to ON.
3. Observe the temperature display area.
Does this display indicate the continuing presence of
a code 1 condition?–Go to Step 7System OK
7Replace the ATC controller.
Is the repair complete?–System OK–
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7D – 20IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
CODE 2 – AMBIENT AIR TEMPERATURE SENSOR
ERROR
This code will set if the output of the ambient air temperature sensor indicates a probable short circuit or an open in the
sensor or the associated wiring harness, or a malfunction of the ATC controller.
Code 2 – Ambient Air Temperature Sensor Error
StepActionValue(s)YesNo
11. Disconnect the ambient air sensor connector
from the front bumper harness.
2. Measure the resistance between the ambient
air sensor connector terminals.
Is the resistance equal to the specified value at 20
to 25°C (68 to 77°F)?2600–2100 ΩGo to Step 5Go to Step 2
21. Remove the ambient air sensor from behind
the front bumper.
2. Examine the wiring for any open or short and
examine the connector for any damage.
Is there a problem with the wiring or the connector?–Go to Step 3Go to Step 4
3Repair the problem found in the ambient air sensor
wiring or the connector.
Is the repair complete?–System OK–
4Replace the ambient air sensor.
Is the repair complete?–System OK–
51. Turn the ignition to ON.
2. Measure the voltage between the two terminals
in the ambient air sensor connector on the front
bumper harness.
Is the voltage equal to the value specified?> 4 vGo to Step 7Go to Step 6
61. Reconnect the in–car sensor to the controller.
2. Turn the ignition switch to ON.
3. Observe the temperature display area.
Does this display indicate the continuing presence of
a code 2 condition?–Go to Step 8System OK
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AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 21
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
71. Pull the ATC controller from the instrument
panel, leaving the wiring harness connected.
2. Measure the voltage between terminals A13
and B8 by backprobing the connectors.
Is the voltage equal to the value specified?< 4 vGo to Step 8Go to Step 9
8Replace the ATC Controller.
Is the repair complete?–System OK–
91. Trace the wiring for the ambient air sensor from
the ATC controller, through connectors C209,
C208, C202 and C303 to the ambient air sen-
sor connector on the front bumper harness.
2. Repair any open or high resistance condition in
the wiring or a connector terminal.
Is the repair complete?–System OK–
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7D – 22IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
CODE 3 – WATER SENSOR ERROR
This code will set if the output of the coolant sensor indicates a probable short circuit or an open in the sensor or the associ-
ated wiring harness, or a malfunction of the ATC controller.
Code 3 – Water Sensor Error
StepActionValue(s)YesNo
11. Disconnect the coolant temperature sensor
connector from the ATC harness.
2. Examine the wiring from the sensor to the con-
nector and examine the connector for any
signs of damage.
3. Measure the resistance between the coolant
temperature sensor connector terminals.
Is there any sign of damage in the wiring or the con-
nector, or is the resistance outside the specified val-
ue at 20 to 25°C (68 to 77°F)?2600–2100 ΩGo to Step 2Go to Step 3
2Repair the damaged wiring or the connector, or re-
place the coolant temperature sensor as required.
Is the repair complete?–System OK–
31. Turn the ignition to ON.
2. Measure the voltage between the two coolant
temperature sensor connector terminals on the
ATC harness.
Is the voltage equal to the specified value?< 4 vGo to Step 7Go to Step 4
4Check the terminals on the coolant temperature
sensor connector.
Is any problem found with the connector?–Go to Step 5Go to Step 6
5Repair the connector terminals or replace the cool-
ant temperature sensor or ATC controller as re-
quired.
Is the repair complete?–System OK–
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AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 23
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
61. Reconnect the coolant temperature sensor to
the ATC harness.
2. Turn the ignition switch to ON.
3. Observe the temperature display area.
Does this display indicate the continuing presence of
a code 3 condition?–Go to Step 9System OK
71. Pull the ATC controller from the instrument
panel, leaving the wiring harness connected.
2. Measure the voltage between terminals A13
and B9 by backprobing the connectors.
Is the voltage equal to the value specified?< 4 vGo to Step 9Go to Step 8
81. Trace the wiring from controller terminals A13
and B9 to the coolant temperature sensor con-
nector terminals on the ATC harness connec-
tors.
2. Repair any open or high resistance found in the
wiring or connector terminals.
Is the repair complete?–System OK–
9Replace the ATC controller.
Is the repair complete?–System OK–
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7D – 24IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
CODE 4 – AIR MIX DOOR ERROR
This code will set if the output of the mix door indicator indicates that the door opening angle is out of range or does not
change value when the door should be moving. This would indicate a short circuit or an open in the sensor or the associated
wiring harness, a door motor that is not operating, or a malfunction of the ATC controller.
Code 4 – Air Mix Door Error
StepActionValue(s)YesNo
11. Disconnect the I/P wiring harness connector
from the air mix door (AMD) motor.
2. Use an ohmmeter to measure the resistance
between terminals 5 and 7 on the AMD motor.
Does the measured resistance indicate an open or
a shorted condition?Open = ,
Short = 0 ΩGo to Step 4Go to Step 2
2Measure the resistance between terminals 2 and 3
on the AMD motor.
Is the resistance equal to the value specified? 3000 ΩGo to Step 3Go to Step 4
3Measure the resistance between terminals 6 and 2
and between terminals 6 and 3 on the AMD motor.
Do these resistances add to approximately the value
measured between terminals 2 and 3? 3000 ΩGo to Step 5Go to Step 4
4Replace the AMD motor.
Is the repair complete?–System OK–
5Check the connector terminals at the AMD motor
and the wiring in the ATC harness.
Is there a problem with any terminal on either the
harness connector or the motor connector or the wir-
ing?–Go to Step 6Go to Step 7
6Repair the problem found with a connector terminal
or the wiring, or replace the motor as required.
Is the repair complete?–System OK–
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AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 25
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
71. Remove the ATC controller from the instrument
panel.
2. Disconnect the harness connectors from the
ATC controller.
3. Examine the connector terminals on the har-
ness connectors and the controller connectors
and the harness wiring.
Is there a problem with any of these connectors or
the wiring?–Go to Step 8Go to Step 9
8Repair the problem found with a connector terminal
or wiring.
Is the repair complete?–System OK–
9Check continuity in the harness between the control-
ler connectors and the AMD motor connector.
S Controller terminal A2 to motor terminal 7.
S Controller terminal A8 to motor terminal 5.
S Controller terminal B6 to motor terminal 2.
S Controller terminal B5 to motor terminal 6.
S Controller terminal B4 to motor terminal 3.
Does the continuity equal the specified value? 0 ΩGo to Step 10Go to Step 11
10Repair the continuity problem.
Is the repair complete?–System OK–
111. Reconnect the AMD motor to the ATC harness.
2. Reconnect the ATC harness connectors to the
controller.
3. Turn the ignition to ON.
4. Use backprobing for voltage measurements.
5. Measure the voltage between ground and ter-
minal B5 at the controller.
Is the voltage equal to the specified value?< 4 vGo to Step 12Go to Step 14
121. Set the temperature controller to 18°C (64°F).
2. Connect a voltmeter between ground and ter-
minal A8 at the controller. It should display
about 12 v.
3. Raise the temperature setting on the controller
to 32°C (90°F).
Does the voltage equal the specified value?Drops from
12 v to 0 vGo to Step 13Go to Step 15
131. Connect a voltmeter between ground and ter-
minal A2 at the controller. It should display
about 12 v.
2. Change the temperature setting to 18°C
(64°F).
Does the voltage equal the specified value?Drops from
12 v to 0 vGo to Step 20Go to Step 15
141. Recheck the wiring harness and the connector
terminals associated with controller terminals
B4, B5, and B6, and AMD motor terminals 2, 6,
and 3.
2. Repair any problem found.
Is the repair complete?–System OK–
15Recheck all wiring circuits between the controller
and the AMD motor.
Is there a problem in the wiring or the connectors?–Go to Step 16Go to Step 17