2004 DAEWOO NUBIRA Service Repair Manual

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DAEWOO NUBIRA 2004  Service Repair Manual 5A1 – 220IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
PLANETARY GEAR SET
Disassembly and Assembly Procedure
1.  Remove the clutch B/E. Refer to ”Clutch B/E”  in
this section.
2.  Remove th

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DAEWOO NUBIRA 2004  Service Repair Manual ZF 4 HP 16 AUTOMATIC TRANSAXLE  5A1 – 221
DAEWOO V–121 BL4
6.  Remove the axial needle bearing.
7.  Take out front gear set with rear ring gear, front sun
gear and oil trays.
8.  Take oil trays an

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DAEWOO NUBIRA 2004  Service Repair Manual 5A1 – 222IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
2.  Release cylinder with piston C by applying com-
pressed air to the feed bore .
3.  Remove cylinder with piston C.
4.  Take disc carrie

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DAEWOO NUBIRA 2004  Service Repair Manual ZF 4 HP 16 AUTOMATIC TRANSAXLE  5A1 – 223
DAEWOO V–121 BL4
6.  Remove cylinder with piston C.
7.  Separate between piston C and cylinder C.
8.  Take snap ring out of brake C.
9.  Remove the disc s

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DAEWOO NUBIRA 2004  Service Repair Manual 5A1 – 224IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
10.  Turn the disc carrier C/D by 180°.
11.  Using assembly bracket Press down cup spring and
take out the snap ring.
12.  Remove the dis

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DAEWOO NUBIRA 2004  Service Repair Manual ZF 4 HP 16 AUTOMATIC TRANSAXLE  5A1 – 225
DAEWOO V–121 BL4
BRAKE F, SLOTTED NUT
Tools Required
DW260–060 Brake F Split Stop Ring Remover
Disassembly and Assembly Procedure
1.  Remove the side sh

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DAEWOO NUBIRA 2004  Service Repair Manual 5A1 – 226IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
5.  Release the piston F by applying compressed air to
the bore.
6.  Remove piston F and bearing plate with spur gear.
7.  Installation sh

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DAEWOO NUBIRA 2004  Service Repair Manual ZF 4 HP 16 AUTOMATIC TRANSAXLE  5A1 – 227
DAEWOO V–121 BL4
2.  Find the disc set’s thickness. Refer to the below
table.
PF
Disc set’s Thickness
3.01~3.19mm1.8mm
3.20~3.48mm2.1mm
3.49~3.88mm2.5