2004 DAEWOO NUBIRA Service Repair Manual

Page 1801 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 211
DAEWOO V–121 BL4
9.  Using a driver, remove the oil seal from the trans-
axle housing.
Notice : Be careful not to damage the transaxle housing
when removing th

Page 1802 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 212IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
Assembly Procedure
1.  Using transaxle housing side bearing outer race
adapter DW240–140 and adapter handle
DW240–170, install a new side b

Page 1803 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 213
DAEWOO V–121 BL4
8.  Install the pinion shaft so as to align the lock pin
holes on the pinion shaft and differential case.
9.  Measure the side gear backlash w

Page 1804 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 214IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
12.  Using a hammer and chisel, stake the differential
case.
13.  Using a press, install the tapered roller bearing into
the differential case.

Page 1805 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 215
DAEWOO V–121 BL4
17.  Install the transaxle housing and 16 bolts of the
transaxle housing temporarily.
18.  Tighten 8 or 9 bolts out of 16 bolts of the transax

Page 1806 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 216IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
21.  Using a plastic hammer, remove the 16 bolts and
transaxle housing.
22.  Remove the differential gear from the transaxle
case.
23.  Clean t

Page 1807 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 217
DAEWOO V–121 BL4
28.  Using transaxle housing oil seal installer
DW260–031–01 and a hammer, drive in a new
transaxle housing oil seal .
S  Oil seal in dept

Page 1808 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 218IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
TRANSAXLE DESCRIPTION
The new automatic transmission is an electronically con-
trolled 4–speed autom