2004 DAEWOO NUBIRA Service Repair Manual

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DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 187
DAEWOO V–121 BL4
15.  Using a small screwdriver, remove the O–ring from
the forward clutch drum.
16.  Using a small screwdriver, remove the O–ring from
the

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DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 188IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
Assembly Procedure
1.  Coat a new O–ring with ATF, and install it to the
intermediate shaft sub–assembly.
2.  Coat a new O–ring with ATF,

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DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 189
DAEWOO V–121 BL4
5.  Install the forward clutch return spring and clutch
balancer.
Notice : Be careful not to damage the lip seal of forward
clutch return spri

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DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 190IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
11.  Install the plate, 2 discs and 2 flanges.
S  Install in order: F  D  P  D – F
(P = Plate, D = Disc, F = Flange)
12.  Using a screwdri

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DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 191
DAEWOO V–121 BL4
16.  Install the forward and reverse clutch and thrust
needle roller bearing on the transaxle rear cover.
17.  Using a dial indicator and meas

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DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 192IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
COUNTER DRIVEN GEAR
1.  Outer Tapered Roller Bearing Race
2.  Tapered Roller Bearing
3.  Counter Drive Pinion4.  Counter Driven Gear
5.  Tapere

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DAEWOO NUBIRA 2004  Service Repair Manual AISIN AUTOMATIC TRANSAXLE  5A2 – 193
DAEWOO V–121 BL4
Tools Required
DW240–160 Transaxle Case Outer Tapered Roller Bear-
ing Race Adapter
DW240–170 Adapter Handle
Disassembly Procedure
1.  Usi

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DAEWOO NUBIRA 2004  Service Repair Manual 5A2 – 194IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
2.  Install the shim to the transaxle case.
S  First install a shim of the same thickness as be-
fore.
3.  Using transaxle case outer tapered r