2004 DAEWOO NUBIRA Service Repair Manual

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Page 1865 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE 5B – 41 DAEWOO V–121 BL4 18. Remove the snap ring and the washer from the mainshaft. 19. Remove the third–fourth synchronizer gear contain- ing the synchronizer

Page 1866 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 5B – 42IFIVE–SPEED MANUAL TRANSAXLE DAEWOO V–121 BL4 22. Remove the fourth–gear needle bearing, the ring, and the thrust washer. 23. Remove the mainshaft bearing. Assembly Procedure 1. Inst

Page 1867 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE 5B – 43 DAEWOO V–121 BL4 3. Attach the synchronizer blocking ring to the fourth gear. 4. Install the fourth–gear assembly. 5. Install the third–fourth gear sy

Page 1868 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 5B – 44IFIVE–SPEED MANUAL TRANSAXLE DAEWOO V–121 BL4 7. Install the synchronizer sleeve containing the keys and the spring. 8. Install the third–gear needle bearing. 9. Attach the synchroni

Page 1869 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE 5B – 45 DAEWOO V–121 BL4 11. Install the thrust washer and the ring. 12. Install the second–gear needle bearing. 13. Install the second gear. 14. Install the f

Page 1870 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 5B – 46IFIVE–SPEED MANUAL TRANSAXLE DAEWOO V–121 BL4 15. Install the first–second synchronizer gear. 16. Install the washer and the snap ring. 17. Install the first–gear needle bearing. 1

Page 1871 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE 5B – 47 DAEWOO V–121 BL4 19. Install the synchronizer hub sleeve containing the synchronizer spring. 20. Install the outer blocking ring. 21. Install the mainshaf

Page 1872 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 5B – 48IFIVE–SPEED MANUAL TRANSAXLE DAEWOO V–121 BL4 HOUSING CASE Disassembly Procedure 1. Remove the transaxle from the vehicle. Refer to ”Transaxle Assembly” in this section. 2. Remove
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