2004 DAEWOO NUBIRA Service Repair Manual

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DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 41
DAEWOO V–121 BL4
18.  Remove the snap ring and the washer from the
mainshaft.
19.  Remove the third–fourth synchronizer gear contain-
ing the synchronizer

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DAEWOO NUBIRA 2004  Service Repair Manual 5B – 42IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
22.  Remove the fourth–gear needle bearing, the ring,
and the thrust washer.
23.  Remove the mainshaft bearing.
Assembly Procedure
1.  Inst

Page 1867 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 43
DAEWOO V–121 BL4
3.  Attach the synchronizer blocking ring to the fourth
gear.
4.  Install the fourth–gear assembly.
5.  Install the third–fourth gear sy

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DAEWOO NUBIRA 2004  Service Repair Manual 5B – 44IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
7.  Install the synchronizer sleeve containing the keys
and the spring.
8.  Install the third–gear needle bearing.
9.  Attach the synchroni

Page 1869 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 45
DAEWOO V–121 BL4
11.  Install the thrust washer and the ring.
12.  Install the second–gear needle bearing.
13.  Install the second gear.
14.  Install the f

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DAEWOO NUBIRA 2004  Service Repair Manual 5B – 46IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
15.  Install the first–second synchronizer gear.
16.  Install the washer and the snap ring.
17.  Install the first–gear needle bearing.
1

Page 1871 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 47
DAEWOO V–121 BL4
19.  Install the synchronizer hub sleeve containing the
synchronizer spring.
20.  Install the outer blocking ring.
21.  Install the mainshaf

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DAEWOO NUBIRA 2004  Service Repair Manual 5B – 48IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
HOUSING CASE
Disassembly Procedure
1.  Remove the transaxle from the vehicle. Refer to
”Transaxle Assembly”  in this section.
2.  Remove