Page 1593 of 2643
AISIN AUTOMATIC TRANSAXLE 5A2 – 3
DAEWOO V–121 BL4
SPECIFICATIONS
GENERAL SPECIFICATIONS
Definition
1.6 DOHC
Transaxle Fluid TypeISU DEXRON III or ESSO JWS 3309
Transaxle Fluid Capacity5.77L (6.1 qts)
TRANSAXLE GEAR RATIO
GearRatio
1.6 DOHC
First2.875
Second1.568
Third1.000
Fourth0.697
Reverse2.300
Counter1.020
Differential3.750
FLUID CAPACITY
Capacity
1.6 DOHC
Transaxle Fluid (dry fill)5.77L (6.1 qts)
Transaxle Fluid (drain and refill)2.1L (2.2 qts)
Notice : Fluid capacity (drain and refill) could be changed according to the some condition, therefore be sure to check
the fluid using the oil stick guage.
LINE PRESSURE SPECIFICATION
ApplicationIdlingStall
At ”D” range3.9–4.2 kg/cm2 (55–60 psi)11.3–12.5 kg/cm2 (161–178 psi)
At ”R” range6.0–6.9 kg/cm2 (85–98 psi)16.2–18.6 kg/cm2 (230–265 psi)
Page 1594 of 2643

5A2 – 4IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Drain Plug1713–
Control Cable Adjusting Nut8–71
Shift Control Lever Assembly Mounting Bolts8–71
Manual Valve Lever Shaft Nut12–106
Transmission Range (TR) Switch Bolts5.4–48
Input Speed Sensor Retaining Bolt5.4–48
Output Speed Sensor Retaining Bolt7.4–65
TCM Retaining Bolts5–44
Fluid Cooler Inlet Pipe Fitting Nut3526–
Fluid Cooler Inlet Pipe Bolt9–80
Inlet Pipe Union Bolt3526–
Fluid Cooler Rear Outlet Pipe Fitting Nut3526–
Fluid Cooler Rear Outlet Pipe Clip Bolt9–80
Front Outlet Pipe Union Bolt3526–
Lower Transaxle–to–Engine Retaining Bolts (a)7354–
Lower Transaxle–to–Engine Retaining Bolts (b)3123–
Lower Transaxle–to–Engine Retaining Bolts (c)2115–
Upper Transaxle–to–Engine Mounting Bolts7354–
Upper Transaxle Mounting Bracket Bolts6044–
Rear Mounting Bracket Bolts6044–
Damping Block Connection Nut and Bolt8059–
Torque Converter Bolts4543–
Screw Plugs7.4–65
Transaxle Apply Clamp Bolt5.4–48
Oil Reservoir Lock Plate Bolts5.4–48
Transaxle Case Plate Bolt9.8–87
Transaxle Housing Bolts2922–
Manual Detent Spring Bolt9.8–87
Parking Lock Pawl Bracket Bolts7.4–65
Planetary Ring Gear Nut (Standard)9.8–87
Planetary Ring Gear Nut (Maximum)2922–
Transaxle Rear Cover Bolts2518–
Oil Pump Bolts2518–
Valve Body Bolts11–97
Oil Strainer Bolts9.8–87
Oil Pan Bolts7–62
Unions2518–
Stator Shaft Bolts2518–
Shift Solenoid Valve Bolts11–97
Differential Case–to–Differential Ring Gear Bolt10275–
Page 1595 of 2643
AISIN AUTOMATIC TRANSAXLE 5A2 – 5
DAEWOO V–121 BL4
SPECIAL TOOLS
SPECIAL TOOLS TABLE
DW260–021–02
Automatic
Transaxle
Overhaul
Fixture
DW240–020
Brake/Clutch
Spring Compressor
DW240–030
Forward Clutch
Adapter
DW240–040
Direct Clutch
Adapter
DW240–050
Overdrive
Brake Adapter
DW240–060–01
Brake Spring
Compressor
Bolt/Nut
DW240–060–02
Brake Spring
Compressor
Plate
DW240–070
1st/Reverse
Brake Adapter
Page 1596 of 2643
5A2 – 6IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DW240–080
2nd Brake Adapter
DW240–090
Planetary Ring
Gear Remover
DW240–100
Counter Drive
Gear Installation
Adapter
DW260–041
Planetary Ring
Gear Nut
Removal/Installation
Socket (52mm)
DW260–031–01
Tranaxle Housing
Oil Seal Installer
DW260–031–02
Tranaxle Case
Oil Seal Installer
DW240–120
Measuring Terminal
DW240–130
Differential Preload
Adapter
DW260–013
Transaxle Support
Fixture
DW240–140
Transaxle Housing
Side Bearing
Outer Race
Adapter
Page 1597 of 2643
AISIN AUTOMATIC TRANSAXLE 5A2 – 7
DAEWOO V–121 BL4
DW240–150
Transaxle Case
Side Bearing
Outer Race
Adapter
DW240–160
Transaxle Case
Outer Tapered
Roller Bearing
Race Adapter
DW240–170
Adapter Handle
Page 1598 of 2643
5A2 – 8IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
SCHEMATIC DIAGRAMS
TRANSMISSION CONTROL MODULE (1 OF 4)
Page 1599 of 2643
AISIN AUTOMATIC TRANSAXLE 5A2 – 9
DAEWOO V–121 BL4
TRANSMISSION CONTROL MODULE (2 OF 4)
Page 1600 of 2643
5A2 – 10IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
TRANSMISSION CONTROL MODULE (3 OF 4)