2004 DAEWOO NUBIRA Service Repair Manual

ignition wheel bolt torque fuse box diagram battery location fuse diagram check engine light

Page 761 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual ENGINE CONTROLS 1F – 515
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0563
SYSTEM VOLTAGE TOO HIGH (ENGINE SIDE)
Circuit Description
The Engine Control Module (ECM) monitors the ignition
volta

ENGINE CONTROLS 1F – 515
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0563
SYSTEM VOLTAGE TOO HIGH (ENGINE SIDE)
Circuit Description
The Engine Control Module (ECM) monitors the ignition
voltage on the ignition feed circuit to terminal K18 at the
ECM. A system voltage Diagnostic Trouble Code (DTC)
will set whenever the voltage is above a calibrated value.
Conditions for Setting the DTC
S System voltage is less than 16 volts.
S Engine is running.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
If the DTC sets when an accessory is operated, check for
a poor connection or excessive current draw.Any circuitry, that is suspected as causing the intermittent
complaint, should be thoroughly checked for the following
conditions:
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wiring connections
S Physical damage to the wiring harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This checks if the generator is malfunctioning under
load conditions.
7. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
9. If no malfunctions have been found at this point and
no additional DTCs were set, refer to ”Diagnostic
Aids” in this section for additional checks and infor-
mation for additional checks and information.

Page 762 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1F – 516IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0563 – System Voltage Too High (Engine Side)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed

Page 763 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual ENGINE CONTROLS 1F – 517
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0601
ECM CHECKSUM ERROR (ENGINE SIDE)
Circuit Description
The Engine Control Module (ECM) is the control center of
the fue

ENGINE CONTROLS 1F – 517
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0601
ECM CHECKSUM ERROR (ENGINE SIDE)
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
affect vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL) (Check Engine), and store a Diagnos-
tic Trouble Code (DTC) or DTCs which identify the
problem areas to aid the technician in making repairs. An
Electrically Erasable Programmable Read Only Memory
(EEPROM) is used to house the program information and
the calibrations required for engine, transmission, and
powertrain diagnostics operation. The ECM uses a value
called a checksum for error detection of the software. The
checksum is a value that is equal to all the numbers in the
software added together. The ECM adds all the values in
the software, and if that value does not equal the check-
sum value, a checksum error is indicated.
Conditions for Setting the DTC
S Program ID is not equal to the value in the soft-
ware.
S Ignition switch is turned to ON.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will attempt to record operating condi-
tions at the time the failure is detected. However,
since this is the internal ECM fault, this information
may be or may not be reliable. This information will
be stored in the freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
DTC P0601 – ECM Checksum Error (Engine Side)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 3–
31. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

Page 764 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1F – 518IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0602
ECM REPROGRAM ERROR
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection sy

1F – 518IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0602
ECM REPROGRAM ERROR
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
affect vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL) (Check Engine), and store a Diagnos-
tic Trouble Code (DTC) or DTCs which identify the
problem areas to aid the technician in making repairs. An
Electrically Erasable Programmable Read Only Memory
(EEPROM) is used to house the program information and
the calibrations required for engine, transmission, and
powertrain diagnostics operation. The ECM uses a value
called a checksum for error detection of the software. The
checksum is a value that is equal to all the numbers in the
software added together. The ECM changes the check-
sum after reprogramming and adds all the values in the
software, and if that value does not equal the checksum
value, a ECM reprogramming error is indicated.
Conditions for Setting the DTCS Calibration ID is not equal to the value in the soft-
ware level.
S S/W major ID not equal to value in S/W.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will attempt to record operating condi-
tions at the time the failure is detected. However,
since this is the internal ECM fault, this information
may be or may not be reliable. This information will
be stored in the freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0602 – ECM Reprogram Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 3
31. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to Applica-
ble DTC TableSystem OK

Page 765 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual ENGINE CONTROLS 1F – 519
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0607
LOWER POWER COUNTER ERROR
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injec

ENGINE CONTROLS 1F – 519
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0607
LOWER POWER COUNTER ERROR
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
affect vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL) (Check Engine), and store a Diagnos-
tic Trouble Code (DTC) or DTCs which identify the
problem areas to aid the technician in making repairs. An
Electrically Erasable Programmable Read Only Memory
(EEPROM) is used to house the program information and
the calibrations required for engine, transmission, and
powertrain diagnostics operation. The ECM checks op-
eration of Lower Power Counter Integrated Chip (I/C) and
communication between main CPU and Lower Power
Counter I/C.
Conditions for Setting the DTCS Ignition switch is turned to ON.
S Ignition voltage is greater than 11 volts.
S Engine is running more than 10 seconds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0607 – Lower Power Counter Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 3–
31. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

Page 766 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1F – 520IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0700
TRANSAXLE CONTROL MODULE MALFUNCTION
Circuit Description
The Transmission Control Module (TCM) and the Engine
Control

1F – 520IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0700
TRANSAXLE CONTROL MODULE MALFUNCTION
Circuit Description
The Transmission Control Module (TCM) and the Engine
Control Module (ECM) are connected through the serial
data link circuit. The TCM sends a Class–II P–code status
message to the ECM every 100 milliseconds to confirm
the transmission is functioning correctly.
If the TCM detects either an A– or B–type malfunction
within the transmission, the TCM will send to the ECM a
P–code status message to turn the Malfunction Indicator
Lamp (MIL) ON and set DTC P0700.
Conditions for Setting the DTC
S Received message from the TCM indicating mal-
function is detected in TCM.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and/or Failure Records
buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation.
Check for a poor connection or damaged ECM/TCM har-
ness. Inspect the serial data link circuit for the following
conditions:
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wiring connections
S Damaged harness
DTC P0700 – Transaxle Control Module Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Select Transmission Control Module (TCM)
Diagnostic Trouble Code (DTC) with scan tool.
Is a transmission DTC displayed?–Go to Step 3Go to Step 4
31. Repair transmission malfunction. Refer to the
applicable DTC table in the transmission repair
section.
2. Using a scan tool, clear the TCM DTC.
Is the repair complete?–Go to Step 4–

Page 767 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual ENGINE CONTROLS 1F – 521
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
tempera

Page 768 of 2643

DAEWOO NUBIRA 2004 Service Repair Manual 1F – 522IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1106
MANIFOLD ABSOLUTE PRESSURE INTERMITTENT HIGH
VOLTAGE
Circuit Description
The Manifold Absolute Pressure (MAP) sensor r

1F – 522IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1106
MANIFOLD ABSOLUTE PRESSURE INTERMITTENT HIGH
VOLTAGE
Circuit Description
The Manifold Absolute Pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP signal voltage to the Engine Control Module (ECM)
varies from below 2 volts at idle (high vacuum) to above
4 volts with the key in the ON position, engine not running
or at Wide Open Throttle (WOT) (low vacuum).
A ”speed density” method of determining engine load is
used. This is calculated using inputs from the MAP sensor,
the rpm (58X), and the Intake Air Temperature (IAT) sen-
sor. The MAP sensor is the main sensor used in this cal-
culation, and measuring engine load is its main function.
The MAP sensor is also used to determine manifold pres-
sure changes while the linear Exhaust Gas Recirculation
(EGR) flow test diagnostic is being run (refer to DTC
P0401). This determines the engine vacuum level for
some other diagnostics and determines Barometric Pres-
sure (BARO). The ECM compares the MAP sensor signal
to calculated MAP based on Throttle Position (TP) and
various other engine load factors. If the ECM detects a
MAP signal voltage that is intermittently above the calcu-
lated value, DTC P1106 will set.
Conditions for Setting the DTC
S The MAP is greater than 103 kPa (15 psi).
S No TP sensor fail conditions present.
S Engine running more than 10 seconds
S TP sensor is less than 15 % if rpm is less than
2500.
S TP sensor less than 35% if rpm is greater than
2500.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check for the following conditions:
S Leaking or plugged vacuum supply line to the MAP
sensor.
S Inspect ECM harness connectors for backed–out
terminals, improper mating, broken locks, improper-
ly formed or damaged terminals, and poor terminal–
towire connection.
S Inspect the wiring harness for damage. If the har-
ness appears to be OK, observe the MAP display
on the scan tool while moving connectors and wir-
ing harnesses related to the sensor. A change in
the display will indicate the location of the fault.
Reviewing the Fail Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

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