2001 TOYOTA PRIUS Service Repair Manual

A13910
A13911
A13912
A13913
A13914
± ENGINE MECHANICALENGINE UNIT
EM±55
2001 PRIUS (RM778U)
23. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE (See page SA±9)
24. DISCONNECT STABILIZER BAR LINK
Remove the nut and disconnect the stabilizer bar link from the
suspension member.
25. DISCONNECT BALL JOINT FROM LOWER ARM
Remove the 2 bolts and 4 nuts, disconnect the ball joint.
26. REMOVE DRIVE SHAFTS (See page SA±17)
27. REMOVE TORQUE ROD
Remove the 4 bolts and 2 nuts and torque rod from the body.
28. REMOVE SUSPENSION MEMBER
Remove the 4 bolts and disconnect the suspension member
from the body.
29. SET ENGINE JACK
NOTICE:
Using chain, hold the engine tightly.
30. DISCONNECT ENGINE MOUNTINGS
(a) Remove the 2 bolts, 2 nuts and disconnect the RH engine
mounting insulator from the bracket.

A13915
A13916
A13917
SST
SST
A13918
SST SST
EM±56
± ENGINE MECHANICALENGINE UNIT
2001 PRIUS (RM778U)
(b) Remove the nut and disconnect the LH engine mounting
from the insulator.
31. REMOVE ENGINE AND TRANSAXLE ASSEMBLY
(a) Lower the engine out of vehicle slowly and carefully.
NOTICE:
Make sure the engine is clear of all wiring, hoses and
cables.
(b) Using a engine sliding device, and place the engine and
transaxle assembly onto the stand.
32. SEPARATE ENGINE AND TRANSAXLE
(a) Remove the 2 bolts and dust cover.
(b) Remove the 6 bolts and transaxle from the engine.
33. REMOVE DAMPER DISC
Using SST, hold the crankshaft pulley, remove the 6 bolts and
damper disc and spring.
SST 09213±58012 (91111±580845), 09330±00021
34. REMOVE FLYWHEEL
Using SST, hold the crankshaft pulley, remove the 6 bolts and
flywheel.
SST 09213±58012 (91111±580845), 09330±00021

EM1J2±02
P08755
A13917
SSTSST
1
2
3
4
6
5
A13940
SST
A13917
SSTSST
1
2
3
4
6
5
EM±58
± ENGINE MECHANICALENGINE UNIT
2001 PRIUS (RM778U)
INSTALLATION
1. INSTALL FLYWHEEL
(a) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive: Part No. 08833±00070, THREE BOND 1324
or equivalent
(b) Install and uniformly tighten the new 6 bolts in several
passes, in the sequence shown.
Torque: 84 N´m (857 kgf´cm, 62 ft´lbf)
(c) Retighten the flywheel bolts by 90° in the numerical order
shown.
2. INSTALL DAMPER DISC
(a) Insert SST in the damper disc, then insert them in the fly-
wheel.
SST 09301±00110
HINT:
Take care not to insert damper disc in the wrong direction.
(b) Set the damper spring on the damper disc.
(c) Following the procedures shown in the illustration, tighten
the 6 bolts in the order starting the bolt locating near the
knock pin on the top.
Torque: 16 N´m (163 kgf´cm, 12 ft´lbf)
HINT:

Following the order in the illustration, tighten the bolts at
a time evenly.

Move SST up and down, right and left lightly, after check-
ing that the disc in the center, tighten the bolts.
3. INSTALL TRANSAXLE TO ENGINE
(a) Attach the transaxle to the engine, and install the 6 bolts.
Torque: 33 N´m (337 kgf´cm, 24 ft´lbf)
(b) Install the dust cover.
(c) Install the LH engine mounting bracket.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)

A13913
A13914
A13912
AB
B
A
A13911
A13910
± ENGINE MECHANICALENGINE UNIT
EM±59
2001 PRIUS (RM778U)
4. SET ENGINE JACK
NOTICE:
Using a chain, hold the engine tightly.
5. INSTALL ENGINE AND TRANSAXLE ASSEMBLY IN
VEHICLE
(a) Raise the engine into the engine compartment.
(b) Keep the engine level, and align RH and LH mountings
with the insulator.
(c) Connect the LH mounting bracket to the insulator with the
nut.
Torque: 80 N´m (816 kgf´cm, 59 ft´lbf)
(d) Connect the RH mounting bracket to the insulator with the
2 bolts and 2 nuts.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
6. INSTALL SUSPENSION MEMBER
Connect the suspension member with the 4 bolts.
Torque:
Bolt A: 113 N´m (1,152 kgf´cm, 83 ft´lbf)
Bolt B: 157 N´m (1,601 kgf´cm, 116 ft´lbf)
7. INSTALL TORQUE ROD
(a) Install the torque rod through bolt and nut.
Torque: 100 N´m (1,020 kgf´cm, 74 ft´lbf)
(b) Install the 2 bolts.
Torque: 60 N´m (612 kgf´cm, 44 ft´lbf)
8. INSTALL DRIVE SHAFTS (See page SA±23)
9. CONNECT BALL JOINT TO LOWER ARM
Torque: 142 N´m (1,448 kgf´cm, 105 ft´lbf)
10. CONNECT STABILIZER BAR LINK
Torque: 74 N´m (755 kgf´cm, 55 ft´lbf)
11. CONNECT TIE ROD END TO STEERING KNUCKLE
(See page SA±14)