2001 TOYOTA PRIUS Service Repair Manual

HT003±01
D09721
D09722
D09723O±Ring
D09724
± HYBRID TRANSAXLEOIL PUMP ASSEMBLY
HT±3
1376 Author: Date:
2001 PRIUS (RM778U)
OIL PUMP ASSEMBLY
ON±VEHICLE REPAIR
1. REMOVE ENGINE UNDER COVER LH
2. REMOVE OIL PUMP
(a) Remove the plug.
(b) Remove the O±ring from the plug.
(c) Remove the 5 bolts and oil pump cover.
(d) Remove the O±ring.
(e) Remove the oil pump driven rotor and drive rotor.

D09725
D09724
D09723
O±Ring
D09722
D09721
HT±4
± HYBRID TRANSAXLEOIL PUMP ASSEMBLY
1377 Author: Date:
2001 PRIUS (RM778U)
(f) Remove the oil pump drive shaft.
3. INSTALL OIL PUMP
(a) Apply ATF to each sliding part.
(b) Install the oil pump drive shaft.
(c) Install the oil pump driven rotor and drive rotor.
(d) Install a new O±ring.
(e) Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833±00080, THREE BOND 1344, LOCTITE
242 or equivalent
(f) Install the oil pump cover with the 5 bolts.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(g) Install a new O±ring and the plug.
Torque: 7.35 N´m (75 kgf´cm, 65 in.´lbf)
4. INSTALL ENGINE UNDER COVER LH

D09920Drain Plug
D09925
Oil Level
0 ± 5 mm
HT005±01
D09921Drain Plug
D09778
Shop Rag
D09899
HT±6
± HYBRID TRANSAXLEHYBRID TRANSAXLE UNIT
1379 Author: Date:
2001 PRIUS (RM778U)
HYBRID TRANSAXLE UNIT
ON±VEHICLE REPAIR
1. REPLACE TRANSAXLE OIL
Fluid type: ATF Type T±IV
Capacity: 4.6 liters (4.9 US qts, 4.0 Imp. qts)
Torque: 49 N´m (498 kgf´cm, 36 ft´lbf)
2. REPLACE COOLANT
(a) Remove the reservoir tank cap of the inverter.
(b) Remove the drain plug and drain the coolant.
(c) Install the drain plug with a new gasket.
(d) Loosen the 2 bleeder plugs and connect the hoses.
HINT:
To prevent coolant from splashing, place a shop rag on the
overflow pipe as shown in the illustration.
(e) Supply coolant from the reservoir tank.
(f) Supply coolant until coolant level in the hose connected
to the bleeder plugs reaches the same level with FULL of
the reservoir tank as shown in the illustration.
(g) Tighten the 2 bleeder plugs.
(h) Turn the ignition switch ON and active the water pump.
(i) Leave it as it is for approx. 20 seconds.
(j) Turn the ignition switch OFF.
(k) Loosen the 2 bleeder plugs to bleed air.
(l) Close the 2 bleeder plugs again.

D09898
Coolant Level
± HYBRID TRANSAXLEHYBRID TRANSAXLE UNIT
HT±7
1380 Author: Date:
2001 PRIUS (RM778U)
(m) Report the step (h) to (l) until the operation sound of the
pump becomes lower and Coolant in the reservoir tank
moves faster.
(n) With the ignition switch ON, wait for applox. 5 minutes.
(o) Adjust the coolant level inside the reservoir tank as shown
in the illustration.

HT00A±01
D09787
Non±reusable part
N´m (kgf´cm, in.´lbf): Specified torque Power Cable Cover
High±Voltage Cable Housing Tube


Oil Seal
Motor Generator
No. 1 Assembly
Water Jacket Union
Wiring Harness Connector

Gasket
Drain PlugLock Sleeve
Cam Guide Sleeve
Sleeve Bracket
Torsion Spring
Parking Lock Pawl Shaft Lock Clamp
5.4 (55, 48 in.´lbf)
Parking Lock Pawl
Counter Driven Gear Assembly
Outer Race
50 (510, 37)
15 (152, 11)
13 (130, 9)
39 (400, 29)
5.5 (56, 49 in.´lbf)
Outer RaceOuter Race
Shim
Shim
Outer Race
Differential Case Assembly
Shim
Chain
Counter Drive Gear Assembly
Input Shaft AssemblyNeedle Roller Bearing
Bearing RaceDrive SprocketPlanetary Ring Gear
Bearing Race
Ring Gear FlangeShim
18 (183, 13)
4.8 (48, 42 in.´lbf)5.5 (56, 49 in.´lbf)
12.7 (130, 9)
Screw Plug25 (250, 18)
x 13
5.5 (56, 49 in.´lbf)
Needle Roller Bearing
HT±12
± HYBRID TRANSAXLEHYBRID TRANSAXLE ASSEMBLY
1385 Author: Date:
2001 PRIUS (RM778U)
HYBRID TRANSAXLE ASSEMBLY
COMPONENTS