2001 TOYOTA PRIUS Service Repair Manual

H15399Point Marks
BO±36
± BODYFRONT WIPER AND WASHER
2001 PRIUS (RM778U)
(c) Adjust the installation position of the arms to the positions
as shown in the illustration.
(d) Torque the 3 nuts.
Torque: 26 N´m (270 kgf´cm, 20 ft´lbf)
(e) Install the wiper arm head cap.

BO3PW±01
H13671
Primer M
Primer M
B
A
± BODYROOF DRIP SIDE FINISH MOULDING
BO±39
2001 PRIUS (RM778U)
INSTALLATION
1. CLEAN CONTRACT SURFACE OF BODY
(a) Using a heat light, heat the moulding surface to 40 ± 60
°C (104 ± 140 °F).
NOTICE:
Do not heat the body excessively.
(b) Using a knife, cut away any rough areas on the body.
NOTICE:
Be careful not to damage the body.
(c) Wipe off stains with cleaner.
2. CLEAN MOULDING
If reusing the moulding.
(a) Using a heat light, heat the moulding surface to 20 ± 30
°C (68 ± 86 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Using a knife, cut the remaining adhesive from the mould-
ing.
NOTICE:
Be careful not to damage the moulding.
(c) Wipe off stains with cleaner.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M as shown in the illustration.
Front end:
A: 24.9 mm (0.980 in.)
B: 47.5 mm (1.870 in.)
Rear end:
A: 23.2 mm (0.913 in.)
B: 57.5 mm (2.264 in.)
NOTICE:

Let the primer coating dry for 3 minutes or more.

Do not coat the adhesive.

Do not keep any of the opened Primer M for later use.

H13672
Adhesive
Adhesive
Primer M5.0 mm
(0.197 in.)
5.0 mm
(0.197 in.)
C
BO±40
± BODYROOF DRIP SIDE FINISH MOULDING
2001 PRIUS (RM778U)
4. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850±00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the chart below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Apply adhesive to the hatched area in the illustration for
both front and rear of the vehicle.
C: 20 mm (0.79 in.)
HINT:
When removing the moulding, apply adhesive well to the part
where the body sealer is removed.
5. INSTALL MOULDING
Push the moulding to the body.
NOTICE:

Make sure that the body and moulding are heated to
the proper temperature.

Do not depress the adhesive coated parts excessive-
ly but just hold them down with your thumb.

Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.

Take care not to drive the vehicle during the time de-
scribed in the chart below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours

BO3PY±01
H13603
2 Clips
H15356
H15357
± BODYWINDSHIELD
BO±45
2001 PRIUS (RM778U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH AND NO. 1
FRONT PILLAR SPACERS
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 screws and 2 No. 1 front pillar spacers.
(c) Employ the same manner described above to the other
side.
2. REMOVE INNER REAR VIEW MIRROR
(a) Using a moulding remover, remove the cover as shown in
the illustration.
(b) Remove the 2 screws and inner rear view mirror.
3. REMOVE MAP LAMP
(a) Using a screwdriver, remove the map lamp.
(b) Disconnect the connector.
4. REMOVE SUN VISORS
Remove the 4 screws and pull the 2 sun visors downward.
5. REMOVE SUN VISOR HOLDERS
Remove the 2 screws and 2 holders.
6. REMOVE ASSIST GRIP
(a) Using a screwdriver, remove the caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and assist grip.
7. PULL DOWN FRONT PART OF ROOF HEADLINING
8. REMOVE WIPER ARMS
Remove the wiper arm head cap, 3 nuts and 2 wiper arms.
9. REMOVE HOOD TO COWL TOP SEAL
10. REMOVE COWL TOP VENTILATOR LOVERS
Remove the 2 screws, then pull out the cowl top ventilator lou-
ver RH and LH.

H15403
w/o Rain garter:
Body Windshield GlassWindshield Moulding
w/ Rain garter:
Windshield GlassWindshield Moulding
Body
BO5232
Protective Tape
Windshield
GlassBody
BO1689
Protective Tape Plastic Sheet
BO±46
± BODYWINDSHIELD
2001 PRIUS (RM778U)
11. REMOVE WINDSHIELD MOULDING
(a) Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
12. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to wooden blocks or similar object.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, be careful not to damage the
paint and interior and exterior ornaments. To prevent
scratching the safety pad when removing the windshield,
place a plastic sheet between the piano wire and safety
pad.