2007 KIA CARNIVAL Workshop Manual

6.Gently pull the transmission control cable in the direction of the arrow, and then tighten the adjusting nut.
7.Check that the select lever is in the "N" position.

CHAPTER 7:
Manual Transaxle

General Information

2007 > 2.7L V6 GASOLINE >
SPECIAL TOOLS
Item(Namber&Name) Illustration Use
09452 - 21200
Oil seal installer
Oil seal installation
09200 - 38001
Engine supporting fixture
Removal and installation of transaxle
09455 - 32200
Oil seal puller
Removal of oil seal
09455 - 21000
Bearing&gear puller
Removal of taper roller vearing
09432 - 33200
plate
Removal of oil seal
09478 - 26100
Backing plate remover
Removal of 4WD coupling backing plate
09478 - 26000
Flange oil seal installer
Installation of 4WD coupling flange oil seal

2007 > 2.7L V6 GASOLINE >
SPECIFICATION
Engine type µ 2.7
Manual transaxle type M5GF2
Gear ratio 1st 3.615
2nd 1.931
3rd 1.969
4th 1.273
5th 0.974
Reverse 3.416
Final gear ratio 5.071
3.737
T/M oil capacity(ℓ) ※ 1.9 liter (2.0077US qt, 1.6718mp qt)
※ The quantity in the chart above is for the reference. The actual filling quantity of the automatic transaxle fluid must
be set according to 'INSPECTION' or 'REPLACEMENT' procedure of the automatic transaxle fluid.
Recommended transaxle oil SAE75W/85 or API GL - 4
Check&Replenishment Every one year or every 100,000km
Replacement Private useNormal use
No service required
Severe use( ※)
Every 100,000 Km
Business use
※ Severe use(marked '※') is defined as:
1. Driving on rough road(bumpy road, gravel road, snowy road, unpaved road etc.).
2. Driving on mountain road, ascent/descent.
3. Repetition of short distance driving.
4. More than 50% operation in heavy city traffic during hot weather above 32°C(89.6°F).
5. Police car, Taxi, Commercial type operation or trailer towing, etc.
TIGHTENING TORQUE
Item Nmkgf.m lb- ft
Oil drain plug 30~353.0~3.521.7~25.3
Oil filler plug 30~353.0~3.521.7~25.3
Back up lamp switch 30~353.0~3.521.7~25.3
Control shaft assembly 10~121.0~1.2 7.2~8.7
Select lever 43~554.3~5.531.1~39.8
Shift link assembly 43~554.3~5.531.1~39.8
Transaxle mounting bracket assembly 65~856.5~8.547.0~61.5
Transaxle and enging mounting bolt 65~856.5~8.547.0~61.5
SERVICE STANDARD Item Specification [mm(inch)]

Differential end play0.15T - 0.20T (0.0059T~0.0079T)
Input shaft end play 0.05T - 0 (0.0020T~0)
1st output shaft end play 0.05T - 0.10T (0.0020T~0.0039T)
2nd output shaft end play 0.05T - 0.10T (0.0020T~0.0039T)
1st gear end play 0.135T- 0.435T (0.0053T~0.0171T)
2nd gear end play 0.230T- 0.430T (0.0091T~0.0169T)
3rd gear end play 0.142T- 0.472T (0.0056T~0.0186T)
4th gear end play 0.230T- 0.430T (0.0091T~0.0169T)
5th gear end play 0.125T- 0.305T (0.0049T~0.0120T)
Reverse gear end play 0.135T- 0.345T (0.0053T~0.0136T)
LUBRICANTS Item LubricantQuantity
Transaxle input shaft splin CASMOLY L95080.2 gr.
Transaxle case gasket LOCTITE 587As required
Concentric slave cylinder assembly KLUBER 9R100As reguired

Manual Transaxle System

2007 > 2.7L V6 GASOLINE >
SERVICE ADJUSTMENT PROCEDURE
Transmission oil inspection and replacement
1. After parking the vehicle on a plain, stop the engine.
2. After removing the oil filler plug and washer, inspect the manual transaxle fluid condition and quantity.
3. If the manual transaxle fluid is contaminated, drain it out by removing the oil drain plug.
4. Tighten the new oil drain plug and feed manual transaxle fluid to a proper level.
TORQUE:
29.4~34.4 Nm(3.0~3.5kgf.m, 21.7~25.3lb - ft)
Oil type: SAE75W/85
Oil quantity:
1.9 liter(2.0077 US qt, 1.6718 lmp qt)
5. Retighten the oil filler plug with a new washer.
TORQUE:
29.4~34.4 Nm(3.0~3.5kgf.m, 21.7~25.3lb - ft)
Back up lamp switch inspection
1.Disconnect the back up lamp switch connector(B).
2.Inspect the continuity of the switch. When the shift lever is located in reverse range, it should be applied an electric
current.
3. Replace the back up lamp switch, if necessary.
TORQUE:
29.4~34.4 Nm(3.0~3.5kgf.m, 21.7~25.3lb - ft)