2007 KIA CARNIVAL brake

8.Disconnect the brake vaccume hose(A).
9.Remove the heater hoses.
10. Remove the drive belt(A).
11.Remove the power steering pump.(Refer to 'ST' group).
12. Remove the exhaust manifold assembly.(Refer to 'Intake and exhause system').
13. Remove the intake manifold assembly.(Refer to 'Intake and exhause system').
14. Remove the timing belt.(Refer to 'Timing system').
15. Remove the ignition coils.
16. Remove the water temp. control assembly.
17. Remove the cylinder head cover(A).

a.Do not start engine for thirty minites after assembling the cylinder head cover.
b. Do not reuse the cylinder head cover gasket.
14. Install the water temp. control assembly.
15. Install the intake manifold assembly.
16. Install the exhaust mainfold assembly.
17. Install the power steering pump.(Refer to 'ST' group).
18. Install the drive belt(A).
19.Install the heater hose.
20. Connect the brake vaccume hose(A).
21.Install the PCV(Pulge Control Valve) hose(A).
22.Connect the engine wiring harness connectors.
(1) Connect the bank 1 CMP sensor connector(A).

12.Remove the heater hoses.
13. Disconnect the brake vaccume hose(A).
14.After draining or gathering power steering fluid, disconnect the power steering hose(A).
15. Remove the radiator grille upper cover(A) for convenience sake.
16.Disconnect the power steering return hose.
17. Remove the radiator support upper member assembly(A) for convenience sake.

The bottom side bolt(A) which can be seen after removing the under cover should be loosened for removal of
the radiator support upper member assembly.
18.Drain engine oil.
19. Remove the brake caliper.(Refer to DS group).
20. Disconnect the air conditioning compressor hoses.(Refer to HA group).
21. Remove the front wheels and tires.(Refer to DS group).
22. Remove the brake caliper hub nut.(Refer to DS group).
23. Remove the tie rod end ball joint from the knuckle.(Refer to DS group)
24. Remove the driver shaft and the stabilizer bar link(Refer to SS group).
25. Remove the front muffler(A).
26.Using a floor jack, support the engine and transaxle assembly.
After removing the sub frame mounting bolt , the engine and transaxle assembly may fall downward, and so
support them securely with floor jack.

5.Remove the ETC(Electric Throttle Control) bracket(A) and the cooling hoses(B).
6.Disconnect the brake vaccume hose(A).
7.Remove the surge tank mounting bracket(A).
8.Remove the surge tank(A).

2007 > 2.7L V6 GASOLINE >
POWERTRAIN CONTROL MODULE (PCM)
1.HARNESS CONNECTOR
2. TERMINAL FUNCTION
CONNECTOR [C151- 1]
Pin
No. Description
Connected to
1 2nd CAN [High] Multi- Purpose Check Connector
2 2nd CAN [Low] Multi- Purpose Check Connector
3 -y
4 -y
5 -y
6 -y
7 -y
8 -y
9 -
10 Power Steering Switch signal input Power Steering Switch
11 -y
12 -y
13 Clutch Switch signal input Clutch Switch
14 -y
15 Alternator load signal input Alternator
16 Cruise Switch ground Cruise Switch
17 -y
18 A/C switch "ON" signal input A/C Switch
19 -y
20 -y
21 Brake switch signal input Brake Switch
22 -y
23 Brake lamp signal input Brake Switch
24 -y
25 Cruise Switch signal input Cruise Switch
26 A/C thermal switch signal input A/C Thermal Switch
27 Diagnostic Data Line (K- Line) Data Link Connector (DLC)

15Alternator load signal input IdlePulseHi: Battery Voltage
13.67V
Lo: Max 1.5 V - 0.125mV
16 Cruise Switch ground IdleDCMax. 50 mV 22.44mV
17 - yy y y
18 A/C switch "ON" signal input A/C Relay OFF
DCBattery Voltage
12.37V
A/C Relay ON Max. 1.0V- 25mV
19 - yy y y
20 - yy y y
21 Brake switch signal input Pedal Release
DCBattery Voltage
13.97V
Pedal Push Max. 0.5V- 25mV
22 - yy y y
23 Brake lamp signal input Pedal Release
DCMax. 0.5V
- 225mV
Pedal Push Battery Voltage12.97V
24 - yy y
25 Cruise Switch signal input All Release
DC4.3 ~ 4.7V
4.39V
Main SW Battery Voltage13.37V
Set SW 1.3 ~ 1.7V1.38V
Resume SW 2.8 ~ 3.2V2.82V
Cancel SW - 0.2 ~ 0.2V- 37.54mV
26 A/C thermal switch signal input A/C OFF
DCMax. 1.0V
- 25mV
A/C ON Battery Voltage12.57V
27 Diagnostic Data Line (K- Line) When
transmitting
PulseHi: Min. Vbatt
× 80% 11.57V
Lo: Max. Vbatt ×
20% 175mV
When receiving Hi: Min. Vbatt
× 70% y
Lo: Max. Vbatt ×
30% y
28 - yy y y
29 - yy y y
30 - yy y y
31 - yy y y
32 A/C Pressure Transducer signal
input A/C OFF
DC0 ~ 5V 1.36V
A/C ON 1.83V
33 Sensor ground IdleDCMax. 50 mV 22.66mV
34 - yy y y
35 - yy y y
36 - yy y y
37 - yy y y
38 Battery voltage supply after main
relay IG OFF
DCMax. 1.0 V
- 25mV
IG ON Battery Voltage12.77V
39 Battery voltage supply after main
relay IG OFF
DCMax. 1.0 V
- 25mV
IG ON Battery Voltage12.77V
IG OFF Max. 1.0 V- 25mV

2007 > 2.7L V6 GASOLINE >
SPECIFICATION
Item F4A51
Torque converter type 3 - element, 1 - stage, 2 - phase type
Transaxle type 4 - speed forward, 1 - speed reverse
Engine displacement 2.7L GSL
Gear ratio 1st
2.842
2nd 1.495
3rd 1.000
4th 0.731
Reverse 2.720
Final gear ratio 4.520
Shift pattern Variable
Shift range 4range ( P- R- N- D) + Sports mode
Shift range valve PWM ; 5EA(Duty control) , VFS
Planetary gear 2EA(Output planetary/Overdrive planetary)
Clutch 3EA
Brake 2EA
OWC 1EA
TIGHTENING TORQUE ITEM Nmkgf·m lb- ft
Control cable nut 8 ~ 120.8 ~ 1.2 5.8 ~ 8.6
Input shaft speed sensor 10 ~ 121.0 ~1.2 7 ~ 8
Output shaft speed sensor 10 ~ 121.0 ~1.2 7 ~ 8
Manual control lever 18 ~ 251.8 ~ 2.5 13 ~ 18
Transaxle range switch 10 ~ 121.0 ~1.2 7 ~ 8
Valve body cover 10 ~ 121.0 ~1.2 7 ~ 8
Valve body mounting bolt 10 ~ 121.0 ~1.2 7 ~ 8
Oil temperature sensor 10 ~ 121.0 ~1.2 7 ~ 8
Oil filler plug 29 ~ 342.9 ~ 3.421.4 ~ 25.1
Oil drain plug 40 ~ 504.0 ~ 5.0 29 ~ 36
Solenoid valve support 5 ~ 70.5 ~ 0.7 4 ~ 5
Pressure check plug 8 ~ 100.8 ~ 1.0 6 ~ 7
Transaxle mounting sub bracket nut 60 ~ 806.0 ~ 8.0 43 ~ 58
Transaxle mounting bracket bolts 40 ~ 554.0 ~ 5.5 29 ~ 40
Transaxle mounting insulator bolt 90 ~ 1109.0 ~ 1165 ~ 80
Transaxle and engine mounting bolt 65 ~ 856.5 ~ 8.5 47 ~ 61.5
Drive plate bolt 46 ~ 534.6 ~ 5.333.3 ~ 38.3