2007 KIA CARNIVAL Workshop Manual

30.Remove the starter motor cover(A).
31.Disconnect the starter motor connector and remove the starter motor(A). (see EE group)
32.Remove the mounting bolts(A) of lower part of the transaxle, and remove the transaxle assembly by supporting it
with a jack.
INSTALLATION
1.Lowering the vehicle or lifting up a jack, install the transaxle assembly.

2.Tighten the transaxle under mounting bolts.
TORQUE:
65~85 Nm(6.5~8.5 kgf.m, 47.0~61.5 lb - ft)
3.Install the starter motor(A) and connect the starter motor connector. (see EE group)
TORQUE:
65~85 Nm(6.5~8.5 kgf.m, 47.0~61.5 lb - ft)
4.install the starter motor cover(A).
5.install the side cover(A).

6.Install the drive shafts(A) to the transaxle. (see DS group)
7.Install the inner shaft bracket mounting bolt(A). (see DS group)
8.Install the exhaust pipe(A).
TORQUE:
39.2~58.8Nm(4.0~6.0kgf.m, 28.9~43.4lb - ft)

9.Install the sub frame(A). (see SS group)
TORQUE:
60~80Nm(6.0~8.0kgf.m, 65.1~79.5lb - ft)
10. Connect the vrs connector(A). (see ST group)
11.Install the rear roll stopper mounting bolts(A).

12.Install the power steering return tube mounting bolt(A).
13.Install the front roll stopper mounting bolt(A).
14.Connect the lower arm, the rod end ball joint, the stabilizer bar link to the front knuckle.(see SS group)
15. Install the hanger(A).
16.Refill the transaxle with fluid.
17. Connect the power steering pressure hose (A) to the power steering oil pump.
18.Connect the power steering return hose(A). (see ST group)

19.Install the under cover(A).
20.Install the steering column joint bolt.(See ST group).
21. Install the front wheels and tires. (see SS group)
22. Install the transaxle insulator and mounting bracket (B) by tightening the bolts (A).
TORQUE:
60~80 Nm (6~8 kgf.m, 43.6~58.2 lb - ft)
23.remove the SST (09200- 38001) holding the engine and transaxle assembly.
TORQUE:
65~85 Nm (6.5~8.5kgf.m, 47.0~61.5 lb - ft)

24.Install the transaxle upper mounting bolts(A).
TORQUE:
65~85Nm(6.5~8.5kgf.m, 47.0~61.5lb - ft)
25.Install the C.S.C (Cincentric Slave Cylinder) tube(A) by tightening the nut(B).

26.Install the wire harness bracket(b).
27.Install the shift cable assembly (A) with the clips(B) and pins(C).
28.Install the vehicle speed sensor connector (A) and the back up lamp switch(B).
29.Install the battery tray(B) by removing the four mounting bolts(A).