2007 KIA CARNIVAL Workshop Manual

(1)Make clean the sealing face before assembling two parts.
a.Remove harmful foreign materials on the sealing face before applying sealant
b. Apply sealant to the inner threads of the bolt holes.
(2) Assembling rear oil seal case, the liquid sealant TB1217H should be applied to the rear oil seal case.
The part must be assembled within 5 minutes after sealant was applied.
13. Using SST(09231- 33000), install rear oil seal after applying engine oil on the rip of the oil seal.
14. Install the oil pump case.
15. Install upper oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan.
The part must be assembled within 5 minutes after the sealant was applied.

a.Clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3) Install upper oil pan.
Uniformly tighten the bolts in several passes.
Tightening torque
Bolts 1~15 : 18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
Bolts 16,17 : 4.9 ~ 6.9Nm(0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb - ft)
16. Install the oil screen(A).
Tightening torque
14.7 ~ 21.6Nm (1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb- ft)
17.Install the lower oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on lower oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
a.Clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3) Install lower oil pan.

Uniformly tighten the bolts in several passes.
Tightening torque
9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb - ft)
18. Install the air conditioning compressor bracket(A). (Refer to 'HA' group)
19.Install the power steering pump bracket(A) and the knock sensor(B).
Tightening torque
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
a.On Bank 1, the black knock sensor connector should be installed and on Bank 2, the gray one should.

Cooling system

2007 > 2.7L V6 GASOLINE >
COMPONENTS

2007 > 2.7L V6 GASOLINE >
REMOVAL
WATER PUMP
1. Drain the engine coolant.
System is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant,
remove the cap only when the engine is cool.
2. Remove drive belt(A).
3.Remove the timing belt.
4. Remove the water pump(A) and gasket(B).
WATER TEMPERATURE CONTROL ASSEMBLY
1.Drain the engine coolant.
2. Remove the air cleaner assembly.
3. Disconnect the radiator upper and lower hose(A, B).

4.Disconnect the ECT(Engine Coolant Temperature) sensor connector.
5. Remove the coolant hose related to the heater hoses and the ECT(Engine Coolant Temperature) system.
6. Remove wiring protector.
7. Remove water temperature control assembly(A) and the gaskets(B).
8.Remove the water pipe(A).
THERMOSTAT
Removal of the thermostat would have an adverse effect, causing a lowering of cooling efficiency. Do not remove
the thermostat, even if the engine tends to overheat.
1. Drain engine coolant so its level is below thermostat.
2. Remove the coolant inlet pitting(A) and the thermostat(B).