2007 KIA CARNIVAL Workshop Manual

2007 > 2.7L V6 GASOLINE >
TROUBLESHOOTING
Symptom Suspect AreaRemedy (See page)
Water leaks from sunroof Dirt accumulated in drain tube Clear dirt inside of drain
Clogged drain tube Blow air into drain to remove dirt
Broken or dislocated drain tube, defective
Or cracked clip Check tube installation and
Flange contact
Deteriorated roof lid weatherstrip Replace
Excessive roof lid - to- body clearance and
Improperly fitted weatherstrip Adjust
Wind noise around sunroof Loose or deformed deflector, gaps
In body work Retighten adjust or replace
Sunroof lid makes a noise when
moveing Foreign particles lodged in guide rail
Check drive cable and guide
Rails for foreign particles
Loose guide rails and lid Retighten
Motor runs but sunroof does not
move or moves only partially Foreign particles lodged in guide rail
Check drive cable and guide
Rails for foreign particles
Incorrect engagement of motor pinion
With drive cable Check for loose motor installation
And damaged pinion
Decrease in motor`s clutch slipping force Adjust
Increased sunroof sliding resistance
Or interference of sunroof with drive
cables, weatherstrip, etc. due to
maladjustment of sunroof Adjust or replace
Noise in motor (clutch slipping
Noise from motor when sunroof
Is fully opened or closed is not
An unusual noise Incorrect engagement of motor pinion
With drive cable
Check pinion installation and
Retighten motor
Worn out or damaged motor pinion bearing Replace motor assembly
Worn out or deformed drive cable Replace
Door glass fails to operate
Up and down Incorrect window glass installation
Adjust position
Damaged or faulty regulator arm or regulator Correct or replace
Door does not open or close
completely Incorrect door installation
Adjust position
Defective door check assembly Correct or replace
Door hinge requires grease Apply grease
Hood does not open or close
completely Striker and latch not properly aligned
Adjust
Incorrectly installed hood Adjust
Incorrect hood bumper height Adjust
Water leak through windshield
end rear window Defective seal
Fill with sealant
Defective flange Correct

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
HOOD Type Rear hinged, gas lifter type
REAR DOOR Construction
Regulator system
Locking system Front hinged, full door construction
X- ARM type
Pin- fork system
FRONT DOOR Construction
Regulator system
Locking system Sliding door construction
Wire drum type
Pin- fork system
TAILGATE Type Inner hinged, gas lifter type
GLASS
THICKNESS Windshield glass
Front door glass
Rear door glass
Rear window glass 5mm
4mm
4mm
3.5mm
SEAT BELTS Front
Rear 3 point type with Emergency Locking Retractor
(E.L.R)
3 point type with Emergency Locking Retractor
(E.L.R)
TIGHTENING TORQUE
Items
N.mKgf.m Lbf.ft
Front and rear doors Door hinge to body
Door hinge to door
Striker
Glass mounting bolt
Outside handle mounting bolt
Rear channel mounting nut 33.3~41.2
21.6~26.5
6.9~10.8
7.8~11.8
6.9~10.8
7.8~11.8 3.4~4.2
2.2~2.7
0.7~1.1
0.8~1.2
0.7~1.1
0.8~1.224.6~30.4
15.9~19.5
5.1~8.0
5.8~8.7
5.1~8.0
5.8~8.7
Tailgate Tailgate hinge to body
Tailgate hinge to tailgate
Tailgate lift mounting bolt
Key cylinder mounting nut 6.9~8.8
6.9~8.8
6.9~8.8
6.9~10.8 0.7~0.9
0.7~0.9
0.7~0.9
0.7~1.15.1~6.5
5.1~6.5
5.1~6.5
5.1~8.0
Hood Hood hinge to body
Hood hinge to hood
Hood latch to body 21.6~26.5
21.6~26.5
6.9~10.8 2.2~2.7
2.2~2.7
0.7~1.115.9~19.5
15.9~19.5
5.1~8.0
Seat Front seat mounting bolts
Rear seat mounting bolts 43.1~64.7
43.1~64.74.4~6.6
4.4~6.631.8~47.7
31.8~47.7
Seat belt Front seat belt height adjuster
Front seat belt buckle
mounting bolt
Front seat belt anchor
mounting bolt
Front seat belt lower anchor
Front seat belt upper anchor
Rear seat belt anchor
attaching bolt
Rear seat belt retractor
mounting bolt 39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.528.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8

Exterior

Fender

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
a.Take care not to damage the hood and body.
b. When removing the clips, use a clip remover.
1. Remove the following items.
a. Headlamp assembly.
b. Front bumper.
c. Side garnish (B), mud guide (C), cover (D)
2. After loosening the fender mounting bolts, remove the fender (A).
3. Installation is the reverse of removal.

Hood

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
HOOD ASSEMBLY REPLACEMENT
a. When removing and installing the hood, an assistant is necessary.
b. Take care not to damage the hood and body.
c. When removing the clips, use a clip remover.
1. Disconnect the windshield washer nozzle connecting tube (D).
2. Using a screwdriver (E), lift up slightly the socket clips (F) of both ends on the lifter (G), and then remove the lifter
from the bracket (H).
3. After loosen the hood hinge (B) mounting bolts, remove the hood (C).
4. Installation is the reverse of removal.
a.Make sure the hood opens properly and locks securely.
b. Adjust the hood alignment.

HOOD INSULATOR REPLACEMENT
1.Using a clip remover, detach the clips, and remove the hood insulator (A).
a.Take care not to scratch the hood panel.