2007 KIA CARNIVAL Workshop Manual

2.Tighten the brake tube (A) nut holding the brake hose (B) nut with a wrench.
3.Install the brake hose clip (A).
4.After installation, breed the air in the brake system.
Be careful not to damage the brake hose by sharp edges or tools.
INSPECTION
a.Check the brake tubes for cracks, crimps and corrosion.
b. Check the brake hoses for cracks, damaged and oil leakage.
c. Check the brake tube flare nuts for damage and oil leakage.
INSPECTION
a.Check the brake tubes for cracks, crimps and corrosion.
b. Check the brake hoses for cracks, damaged and oil leakage.
c. Check the brake tube flare nuts for damage and oil leakage.

Brake Pedal

2007 > 2.7L V6 GASOLINE >
COMPONENTS
COMPONENTS (ADJUSTABLE PEDAL)

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the lower crash pad. (Refer to BD group 'Crash pad')
2. Remove the brake switch connector.
3. Remove the trans cable (A) in case of the adjustable brake pedal.
4.Remove the mounting bolt(A) of the peal position sensor connector in case of the adjustable brake pedal.
5.Remove the snap pin connecting the booster.
6. Remove the hinge shaft connecting the pedal tray.
7. Remove the brake pedal.
INSTALLATION
1.Installation is the reverse of removal.
Coat the inner surface of the bushings with the specified grease.
Specified grease : Lig- 2
2. Before inserting the pin, apply the specified grease to the clevis pin.

3.Install the snap pin.
4. Adjust the brake pedal height and free play.
Before connecting trans cable, be sure that position of pivot pin (A) is initializen.
5.Install the stop lamp switch.
INSPECTION
1.Check the bushing for wear.
2. Check the brake pedal for bending or twisting.
3. Check the brake pedal return spring for damage.
4. Check the stop lamp switch.
(1) Connect a circuit tester to the connector of stop lamp switch, and check whether or not there is continuity when
the plunger of the stop lamp switch is pushed in and when it is released.
(2) The stop lamp switch is in good condition if there is no continuity when plunger(A) is pushed.

Front Disc Brake