2007 KIA CARNIVAL Workshop Manual

INSTALLATION
Before installing, apply multi purpose grease to each moving parts.
1. Installation is the reverse of removal.
Align the marks on the steering wheel and shaft for reinstallation when installing the steering wheel.
DISASSEMBLY
KEY LOCK ASSEMBLY
1. Make a groove on head of the special bolt (A) by using a punch.
2.Remove the key lock assembly (A) from the steering column (B) by loosing special bolts.
3.When reassembling the key lock assembly, loosely install new special bolts to the steering column shaft.

4.Tighten the special bolt until its head is cut off.
UNIVERSAL JOINT ASSEMBLY
1.Remove the universal joint (B) assembly from the steering column assembly (C) by loosening the bolt (A).
2.Reassembly is the reverse of disassembly.
INSPECTION
1.Check the steering column shaft for damage and deformation.
2. Check connection for play, damage and smooth operation.
3. Check the joint bearing for wear and damage.

Hydraulic Power Steering System

2007 > 2.7L V6 GASOLINE >
COMPONENTS

Power Steering Gear

2007 > 2.7L V6 GASOLINE >
COMPONENT

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the both front wheel & tire assemblies.
2. Drain the power steering fluid.
3. Remove the bolt (A) connecting steering column to universal joint.
Tightening torque Nm (kgf.m, lb - ft):
13 ~ 18 (1.3 ~ 1.8, 9.4 ~ 13.0)
4.Disconnect the pressure tube (A) from the power steering oil pump by loosening eye bolt.
Tightening torque Nm (kgf.m, lb - ft):
65 ~ 75 (6.5 ~ 7.5, 47 ~ 54)
[Diesel]
[Gasoline]
5.Disconnect the return hose (A)

[Diesel]
[Gasoline]
6.Loosen the split pin and castle nut, and then remove the tie rod end (A) from the knuckle by using a SST (09568-
4A000).
Tightening torque Nm (kgf.m, lb - ft):
50 ~ 55 (5.0 ~ 5.5, 36 ~ 40)