2007 KIA CARNIVAL Workshop Manual

4.Remove the windshield (A) carefully using the glass holder (B)(09861- 31100).
INSTALLATION
1.With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around
the entire windshield opening flange:
a. Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
b. Remove the rubber dam and fastreners from the body.
c. Mask off surrounding surfaces before painting.
2. Clean the bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from
getting on the clean surface.
3. Install the windshield (A) upper molding (B) and fasteners (C). Do not allow any gaps.

4.Install the spacer (A) install the windshield glass (B) temporarily with making sure to position them on the center,
and then place the alignment mark (C).
5. Remove the windshield.
6.With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening
flange. Let the body primer dry for at least 10 minutes.
a. Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
b. Never touch the primed surfaces with your hands.
c. Mask off the dashboard before painting the flange.

7.Apply a light coat of glass primer to the outside of the fasteners.
a.Never touch the primed surface with your hand.
If you do, the adhesive may not bond to the glass Properly, causing a leak after the windshield glass is
installed.
b. Do not apply body primer to the glass.
c. Keep water, dust, and abrasive materials away from the primer.
8.Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking
gun, and run a bead of adhesive (A) around the edge of the windshield (B) between the fastener and molding as
shown. Apply the adhesive within 30 minutes after applying the glass primer.
Make a slightly thicker bead at each corner.

9.Use suction cups (A) to hold the windshield over the opening, align it with the alignment marks (B) made in step
15, and set it down on the adhesive. Lightly push on the windshield until its edges are fully seated on the adhesive
all the way around. Do not open or close the doors until the adhesive is dry.
10. Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened with alcohol.
11. Let the adhesive dry for at least one hour, then spray water over the windshield and check for leaks. Make leaking
areas, and let the windshield dry, then seal with sealant:
a. Let the vehicle stand for at least four hours after windshield installation. If the vehicle has to be used within
the first four, it must be driven slowly.
b. Keep the windshield dry for the first hour after installation.
12. Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise
the customer not to do the following things for two the three days:
a. Slam the door with all the windows rolled up.
b. Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough,
uneven roads)
QUARTER GLASS REPLACEMENT
1.Remove the antenna cable (A).

2.Remove the rear pillar trim.
3. Loosen the mounting screw.
4.After loosening the quarter glass mounting bolts, then remove the quarter glass (A).
5.Installation is the reverse of removal.

Bumper

Front Bumper

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
FRONT BUMPER COVER REPLACEMENT
a. Put on gloves to protect your hands.
b. When prying with a flat- tipped screwdriver, wrap it with protective tape to prevent damage.
c. Take care not bend or scratch the cover and other parts.
1. Disconnect the connector (C).
2. Remove the headlamp (B), under cover (A).
3. Loosen the front bumper mounting screws and clips.
4. Remove the front bumper.
5. Remove the connector (C).
6. Installation is the reverse of removal.