2007 KIA CARNIVAL Workshop Manual

1.Install the intake manifold assembly with a new gasket to a cylinder head assembly. Tighten the bolts in two steps.
Tightening torque
Step 1(a~h): 3.9~5.9Nm(0.4~0.6kgf.m, 2.9~4.3lb- ft)
Step 2(1~8): 18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb - ft)
When installing the gasket on the cylinder head, check the indentification marks(LH/RH) not to be installed
wrong.
2. Install the delivery pipe.
3. Connect the LH injector connector.
4. Install the surge tank.
Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb - ft)
5. Install the surge tank mounting bracket.
Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb - ft)
6. Install the ETC(Electronic Throttle Control) system fixing bracket.
7. Connect the hoses and connectors.
8. Install the air cleaner assembly.
9. Install the engine cover.
EXHAUST MANIFOLD ASSEMBLY
1.Install the exhaust manifold assembly with a new gasket.
Tightening torque
29.4~34.3Nm(3.0~3.5kgf.m, 21.7~25.3lb - ft)
2. Install the heat protector.
Tightening torque
16.7~21.6Nm(1.7~2.2kgf.m, 12.3~15.9lb - ft)
3. Install the front muffler assembly.

Tightening torque
39.2~58.8Nm(4.0~6.0kgf.m, 28.9~43.4lb - ft)
4. Connect the oxygen sensor connector.
5. Install the under cover.

CHAPTER 3:
Engine Electrical System

General information

2007 > 2.7L V6 GASOLINE >
THE MICRO 570 ANALYZER
The MICRO 570 Analyzer provides the ability to test the charging and starting systems, including the battery, starter
and generator.
Because of the possibility of personal injury, always use extreme caution and appropriate eye protection when
working with batteries.
KEYPAD
The MICRO570 button on the key pad provides the following functions :
BATTERY TEST PROCEDURE
1.Connect the tester to the battery.
a. Red clamp to battery positive (+) terminal.
b. Black clamp to battery negative ( - ) terminal.
Connect clamps securely. If "CHECK CONNECTION" message is displayed on the screen, reconnect clamps
securely.

2.The tester will ask if the battery is connected "IN A VEHICLE" or "OUT OF A VEHICLE". Make your selection by
pressing the arrow buttons; then press ENTER.
3.Choose either CCA or CCP and press the ENTER button.
a.CCA : Cold cranking amps, is an SAE specification for cranking batteries at - 18°C (0°F).
b. CCP : Cold cranking amps, is an SAE specification for korean manufacturer's for cranking batteries at -
18°C (0°F).
4. Set the CCA value displayed on the screen to the CCA value marked on the battery label by pressing up and
down buttons and press ENTER.
The battery ratings(CCA) displayed on the tester must be identical to the ratings marked on battery label.
5. The tester (Micro570) displays battery test results including voltage and battery ratings.
A relevant action must be given according to the test results by referring to the battery test results as shown in the
table below.

The battery ratings (CCA) displayed on the tester must be identical to the ratings marked on battery label.
6. To conduct starter test, press ENTER.
BATTERY TEST RESULTS
RESULT ON PRINTER REMEDY
Good battery No action is required
Good recharge Battery is in a good state
Recharge the battery and use
Charge & Retest Battery is not charged properly
=> Charge and test the battery again (Failure to charge
the battery fully may read incorrect measurement value)
Replace battery => Replace battery and recheck the charging system.
(Improper connection between battery and vehicle cables
may cause "REPLACE BATTERY", retest the battery
after removing cables and connecting the tester to the
battery terminal directly prior to replacing the battery)
Bad cell- replace => Charge and retest the battery. And then, test results
may cause "REPLACE BATTERY", replace battery and
recheck the charging system
Whenever filing a claim for battery, the print out of the battery test results must be attached.
STARTER TEST PROCEDURE
1.
After the battery test, press ENTER immediately for the starter test.

2.After pressing ENTER key, start the engine.
3.Cranking voltage and starter test results will be displayed on the screen.
Take a relevant action according to the test results by referring to the starter test results as given below.
4.To continue charging system test, press ENTER.
STARTER TEST RESULTS
RESULT ON PRINTER REMEDY
Cranking voltage normal System shows a normal starter draw
Cranking voltage low Cranking voltage is lower than normal level
=> Check starter
Charge battery The state of battery charge is too low to test
=>Charge the battery and
retest
Replace battery => Replace battery
=> If the vehicle is not started though the battery
condition of "Good and fully charged" is displayed.
=> Check wiring for open circuit, battery cable connection,
starter and repair or replace as necessary.
CHARGING SYSTEM TEST PROCEDURE
1.
Press ENTER to begin charging system test.