2002 CHEVROLET AVEO Service Repair Manual

Page 2953 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 390: Oil Seal & Transaxle Housing 
Courtesy of GENERAL MOTORS CORP. 
1. Install a new outer tapered roller bearin
g race into the transaxle housing. 
IMPORTANT: Press-fit the outer tapered roller

Page 2954 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 391: Pressing In A New Outer Tapered Roller Bearing Race Using DT 46464 & DT 46465 
Courtesy of GENERAL MOTORS CORP. 
2. Install the shim to the transaxle case.  
3. Using the DT 46464 (2) and th

Page 2955 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 392: Counter Driven Gear 
Courtesy of GENERAL MOTORS CORP. 
4. Usin
g a press, install the counter driven gear. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - I

Page 2956 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 393: Tapered Roller Bearing & Transaxle Case Side 
Courtesy of GENERAL MOTORS CORP. 
5. Using a press, install a new tapered roller bearing of the transaxle case side. 
 
2006 Chevrolet Aveo 
200

Page 2957 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 394: Tapered Roller Bearing & Transaxle Housing Side 
Courtesy of GENERAL MOTORS CORP. 
6. Using a press, install a new tapered roller bearing of the transaxle housing side.  
DIFFERENTIAL ASSEMB

Page 2958 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 395: Matchmarks, Ring Gear & Differential Case 
Courtesy of GENERAL MOTORS CORP. 
1. Place the matchmarks (1) on the ring gear and differential case. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Aut

Page 2959 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 396: Differential Assembly & Bolts 
Courtesy of GENERAL MOTORS CORP. 
2. Remove the 8 bolts. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2

Page 2960 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 397: Taping On Ring Gear To Remove From Case Using A Plastic Hammer 
Courtesy of GENERAL MOTORS CORP. 
3. Using a plastic hammer, tap on the ring gear to remove it from the case. 
 
2006 Chevrole