2002 CHEVROLET AVEO Service Repair Manual

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Page 2761 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 200: Applying Compressed Air To Transaxle Rear Cover To Remove O/D Brake Piston Courtesy of GENERAL MOTORS CORP. 93. Appl y 392 kPa (57 psi) of compressed air to the transaxle rear cover to rem

Page 2762 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 201: O-Rings & O/D Brake Piston Courtesy of GENERAL MOTORS CORP. 94. Remove the 2 O-rings (1) from the O/D brake piston. 2006 Chevrolet Aveo 2006 TRANSMISSION Automatic Transaxle - Aisin (8

Page 2763 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 202: Seal Rings & Transaxle Rear Cover Courtesy of GENERAL MOTORS CORP. 95. Remove the 2 seal rin gs from the transaxle rear cover. IMPORTANT: Do not expand the seal ring excessively. 2006 C

Page 2764 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 203: Screw Plugs, 4 O-Rings & Transaxle Rear Cover Courtesy of GENERAL MOTORS CORP. 96. Remove the 4 screw plugs and 4 O-rings from the transaxle rear cover. TRANSMISSION ASSEMBLE Tools Requ

Page 2765 of 5127

CHEVROLET AVEO 2002 Service Repair Manual DT 46457 DW240-070) 1st/Reverse Brake Adapter. See Special Tools. DT 46458 (DW240-080) 2nd Brake Adapter. See Special Tools. DT 46460 (DW240-100) Counter Drive Gear Installation Adapter.

Page 2766 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 204: Screw Plugs, 4 O-Rings & Transaxle Rear Cover Courtesy of GENERAL MOTORS CORP. 1. Install 4 new O-rings to the 4 screw plugs. 2. Install the 4 screw plugs with the O-rings to the transaxl

Page 2767 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 205: Seal Rings & Transaxle Rear Cover Courtesy of GENERAL MOTORS CORP. 3. Install the 2 seal rin gs to the transaxle rear cover. 2006 Chevrolet Aveo 2006 TRANSMISSION Automatic Transaxle -

Page 2768 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 206: Measuring Free Length Of O/D Brake Piston Return Spring Using The Vernier Calipers Courtesy of GENERAL MOTORS CORP. 4. Using the vernier calipers, measure the free length of the overdrive (
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