2002 CHEVROLET AVEO Service Repair Manual

Page 2729 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 167: 1-Way Clutch Assembly, Thrust Washer & Rear Planetary Sun Gear 
Courtesy of GENERAL MOTORS CORP. 
55. Remove the 1-wa
y clutch assembly and thrust washer from the rear planetary sun gear.

Page 2730 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 168: Front Planetary Sun Gear & Thrust Bearing Race 
Courtesy of GENERAL MOTORS CORP. 
56. Remove the front planetary sun gear from the transaxle case.  
57. Remove the thrust bearin
g race from

Page 2731 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 169: DT 46455 & DT 46458 
Courtesy of GENERAL MOTORS CORP. 
58. Using the DT 46455 (1) and DT 46458 (2), remove the 2 snap rings, 2nd brake piston, and 2nd brake 
piston return sprin
g. See Speci

Page 2732 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 170: Applying Compressed Air To 2nd Brake To Remove 2nd Brake Piston From The 2nd 
Brake Clutch Cylinder 
Courtesy of GENERAL MOTORS CORP. 
NOTE: Refer to Compressed Air Should Not Exceed 98 kPa

Page 2733 of 5127

CHEVROLET AVEO 2002  Service Repair Manual 59. Apply 392 kPa (57 psi) of compressed air to the 2nd brake to remove the 2nd brake piston from the 2nd 
brake clutch cylinder. 
Fig. 171: O
-Rings & 2nd Brake Piston 
Courtesy of GENERAL MOTORS COR

Page 2734 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 172: Plates, Discs & Flange 
Courtesy of GENERAL MOTORS CORP. 
61. Remove the 2 plates, 2 discs, and flange. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Intr

Page 2735 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 173: No. 2 One Way Clutch & Planetary Gear 
Courtesy of GENERAL MOTORS CORP. 
62. Remove the No. 2 1-way clutch and planetary gear from the transaxle case. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSI

Page 2736 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 174: No. 2 One Way Clutch, Planetary Gear & Remove Anti-Rattle Clip 
Courtesy of GENERAL MOTORS CORP. 
63. Remove the No. 2 1-wa
y clutch from the planetary gear and remove the anti-rattle clip.