2002 CHEVROLET AVEO Service Repair Manual

Page 2769 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 207: O-Rings & O/D Brake Piston 
Courtesy of GENERAL MOTORS CORP. 
5. Coat 2 new O-rings (1) with automatic transaxle fluid (ATF). Install the O-rings to the O/D brake piston. 
 
2006 Chevrolet A

Page 2770 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 208: O/D Brake Piston & ATF 
Courtesy of GENERAL MOTORS CORP. 
6. Coat the O/D brake piston with ATF. Install the piston to the transaxle rear cover. 
IMPORTANT: Do not damage the O-rings of the

Page 2771 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 209: Removing Snap Ring Using A Driver, DT 46451 & DT46454 
Courtesy of GENERAL MOTORS CORP. 
7. Using DT 46451 (1), DT 46454 (2) and a driver, install the O/D brake return spring and snap ring t

Page 2772 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 210: Installing Side Bearing Outer Race & Transaxle Housing Using DT 46462 & DT 46465 
Courtesy of GENERAL MOTORS CORP. 
8. Using DT 46462 (2) and DT 46465 (1), install a new side bearing outer r

Page 2773 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 211: Driving In A Transaxle Housing Oil Seal Using A Hammer & DT 46471 
Courtesy of GENERAL MOTORS CORP. 
9. Using DT 46471 (1) and a hammer, drive in a new transaxle housing oil seal. See Specia

Page 2774 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 212: Oil Seal & Transaxle Housing 
Courtesy of GENERAL MOTORS CORP. 
10. Install a new outer tapered roller bearin
g race into the transaxle housing. 
IMPORTANT: Press-fit the outer tapered rolle

Page 2775 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 213: No. 1 Transaxle Apply Pipe Clamp 
Courtesy of GENERAL MOTORS CORP. 
11. Install the transaxle lube apply pipe and differential gear lube apply pipe to the transaxle housing.  
12. Install th

Page 2776 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 214: Oil Reservoir Lock Plate 
Courtesy of GENERAL MOTORS CORP. 
13. Install the oil reservoir lock plate to the transaxle housing with the 3 bolts. 
Tighten: Ti
ghten the bolts to 5.4 N.m (48 lb