2002 CHEVROLET AVEO Service Repair Manual

Page 2777 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 215: Counter Driven Gear Outer Tapered Roller Bearing Race & Shim 
Courtesy of GENERAL MOTORS CORP. 
14. Install the shim to the transaxle case.  
15. Install a new bearin
g outer race into the t

Page 2778 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 216: Driving In A Transaxle Case Oil Seal Using A Hammer & DT 46471 
Courtesy of GENERAL MOTORS CORP. 
16. Using DT 47521 (1) and a hammer, drive in a new transaxle case oil seal. See Special Too

Page 2779 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 217: Pressing In A New Outer Tapered Roller Bearing Race Using DT 46464 & DT 46465 
Courtesy of GENERAL MOTORS CORP. 
17. Install the shim to the transaxle case. 
18. Using DT 46464 (2) and DT 46

Page 2780 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 218: No. 1 Transaxle Case Plate 
Courtesy of GENERAL MOTORS CORP. 
19. Install the No. 1 transaxle case plate to the transaxle case with the bolt. 
Tighten: Ti
ghten the bolt to 9.8 N.m (87 lb in

Page 2781 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 219: Differential Gear & Transaxle Case 
Courtesy of GENERAL MOTORS CORP. 
20. Install the differential 
gear to the transaxle case. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle

Page 2782 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 220: Installing Transaxle Housing 
Courtesy of GENERAL MOTORS CORP. 
21. Install the transaxle housing and hand tighten the 16 bolts of the transaxle housing.  
22. Tighten 8 or 9 bolts of the tr

Page 2783 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 221: Turning The Differential Gear Assembly 
Courtesy of GENERAL MOTORS CORP. 
23. Using DT 46461 , turn the differential gear assembly right and left 2 or 3 times to allow the bearing to 
settle

Page 2784 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 222: Measuring Preload Of Differential Gear Using A Small Torque Wrench & DT 46461 
Courtesy of GENERAL MOTORS CORP. 
24. Using DT 46461 and a small torque wrench, measure the preload of the diff