2002 CHEVROLET AVEO Service Repair Manual

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Page 2969 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 406: Removing Transaxle Case Side Bearing Outer Race & Shim Using DT 46463 & DT 46465 Courtesy of GENERAL MOTORS CORP. 12. Using the DT 46463 (2) and the DT 46465 (1), remove the transaxle case

Page 2970 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 407: Installing Side Bearing Outer Race & Transaxle Housing Using DT 46462 & DT 46465 Courtesy of GENERAL MOTORS CORP. 1. Using the DT 46462 (2) and the DT 46465 (1), install a new side bearing

Page 2971 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 408: Counter Driven Gear Outer Tapered Roller Bearing Race & Shim Courtesy of GENERAL MOTORS CORP. 2. Install the shim to the transaxle case. 3. Install a new side bearin g outer race into th

Page 2972 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 409: Differential Side Gear Thrust Washers & Differential Side Gears Courtesy of GENERAL MOTORS CORP. 4. Coat the thrust washers, side gears, pinion gears, and pinion thrust washers with automa

Page 2973 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 410: Differential Side Gears, 2 Differential Pinion Thrust Washers, And 2 Differential Side Gear Thrust Washers Courtesy of GENERAL MOTORS CORP. 6. Install the 2 side gears with 2 thrust washe

Page 2974 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 411: Differential Pinion Shaft Courtesy of GENERAL MOTORS CORP. 8. Install the pinion shaft so as to ali gn the lock pin holes on the pinion shaft and differential case. 2006 Chevrolet Aveo

Page 2975 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 412: Measuring Side Gear Backlash While Holding 1 Pinion Gear Toward The Case Courtesy of GENERAL MOTORS CORP. 9. Measure the side gear backlash while holding 1 pinion gear toward the case. Sp

Page 2976 of 5127

CHEVROLET AVEO 2002 Service Repair Manual 10. Select thrust washers which will ensure that the backlash is within the specification. Refer to Transmission General Specifications . Fig. 413: Driving Pin From Ring Gear Side Using A Pin Punch
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