2002 CHEVROLET AVEO Service Repair Manual

Page 2921 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 360: Turning Rear Planetary Sun Gear & One-Way Clutch 
Courtesy of GENERAL MOTORS CORP. 
4. Install the one-way clutch and thrust washer to the rear planetary sun gear.  
5. Hold the rear planeta

Page 2922 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 361: Measuring Reverse Clutch Pack Clearance While Applying Compressed Air 
Courtesy of GENERAL MOTORS CORP. 
1. Install the forward and reverse clutch and thrust needle roller bearing on the tra

Page 2923 of 5127

CHEVROLET AVEO 2002  Service Repair Manual (57 psi) of compressed air. 
If the stroke is non-standard, inspect the discs, plates, and flange. 
Specifications: The pack clearance is 0.4-1 mm (0.0157-0.0394 in). 
Fig. 362: Measuring Forward Clut

Page 2924 of 5127

CHEVROLET AVEO 2002  Service Repair Manual 3. Install the forward and reverse clutch and thrust needle roller bearing on the transaxle rear cover.  
4. Using a dial indicator and the DT 46520 (1), measure the forward clutch pack clearance whil

Page 2925 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 363: Removing Reverse Clutch Snap Ring Using A Screwdriver 
Courtesy of GENERAL MOTORS CORP. 
5. Usin
g a screwdriver, remove the reverse clutch snap ring. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSI

Page 2926 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 364: Flanges, Discs, Plate & Reverse Clutch Drum 
Courtesy of GENERAL MOTORS CORP. 
6. Remove the 2 flan
ges (1), the 2 discs (3), and the plate (2) from the reverse clutch drum. 
 
2006 Chevrole

Page 2927 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 365: Removing Forward/Reverse Clutch Snap Ring Using A Screwdriver 
Courtesy of GENERAL MOTORS CORP. 
7. Using a screwdriver, remove the snap ring. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Autom

Page 2928 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 366: Flanges, Discs, Plate & Forward Clutch Drum 
Courtesy of GENERAL MOTORS CORP. 
8. Remove the flange (1), 3 discs (3), and 3 plates (2) from the forward clutch drum. 
 
2006 Chevrolet Aveo 
2