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an instrument cluster gage connected to the VSS on the transaxle output shaft. The trip odometer can be reset to
zero at any time so that the driver can record the distance traveled from any starting point.
Fuel Gage
The fuel gage consists of an instrument cluster gage connected to a sending unit in the fuel tank.
The fuel gage indicates the quantity of fuel in the tank only when the ignition switch is turned to ON or ACC.
When the ignition is turned to LOCK or START, the pointer may come to rest at any position.
Temperature Gage
The temperature gage consists of an instrument cluster gage connected to a temperature sensor that is in contact
with the circulating engine coolant.
The temperature gage indicates the temperature of the coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the gage. The engine is overheating if the pointer moves
into the red zone at the upper limit of the gage.
Instrument Cluster Indicator Lamps
The instrument cluster contains indicator lamps that indicate the function of certain systems or the existence of
potential problems with the operation of the vehicle. The indicator lamps are replaceable. For replacement of
the indicator lamps contained in the instrument cluster, refer to Bulb Usage Specifications
and Instrument
Cluster Lamp Replacement .
Chime Module
The chime module is located above the instrument panel fuse block and will sound in order to bring attention to
one or more of the following conditions:
The lamps are ON, the door is ajar, and the ignition switch is not in ACC, ON, or START.
The seat belt is unbuckled when the ignition switch is in ON or START.
The door is open when the ignition switch is in ON or START.
The key is left in the ignition switch when the ignition is in LOCK and the door is open.
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
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2005 ACCESSORIES & EQUIPMENT
Interior Trim - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
REPAIR INSTRUCTIONS
HATCHBACK DOOR LOWER GARNISH MOLDING REPLACEMENT
Tools Required
J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .
Removal Procedure
Application
Specification
MetricEnglish
Door Pull Screw3.5 N.m31 lb in
Passenger Assist Handle Screws3.5 N.m31 lb in
Rear Seat Belt Anchor Bolts38 N.m28 lb ft
Rear Seatback Bolt25 N.m18 lb ft
Front Seat Belt Anchor Bolts35 N.m26 lb ft
Seat Belt Bracket Screws10 N.m89 lb in
Sun Visor Mounting Screws1.5 N.m13 lb in
Sun Visor Support Screws1.5 N.m13 lb in
Trim Panel Screws3.5 N.m31 lb in
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 1: View of Lower Garnish Molding and Clips
Courtesy of GENERAL MOTORS CORP.
1. Open the hatchback door.
2. Remove the lower garnish molding clips using J 21104-B . See Special Tools
.
3. Remove the lower garnish molding.
Installation Procedure
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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 2: View of Lower Garnish Molding and Clips
Courtesy of GENERAL MOTORS CORP.
1. Install the lower garnish molding with the clips.
2. Close the hatchback door.
TRIM PANEL REPLACEMENT - FRONT DOOR
Tools Required
J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .
Removal Procedure
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 3: View of Door Pull Screw
Courtesy of GENERAL MOTORS CORP.
1. Lower the front window.
2. Remove the door pull screw.
3. Remove the inside door handle.
4. Remove the screws at the base of the trim panel.
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 4: Prying Off Trim Panel with J 2114-B
Courtesy of GENERAL MOTORS CORP.
5. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools
.
Installation Procedure
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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 5: Installing Trim Panel
Courtesy of GENERAL MOTORS CORP.
1. Install the trim panel.
2. Install the screws at the base of the trim panel.
Tighten: Tighten the trim panel screws to 3.5 N.m (31 lb in).
3. Install the inside door handle.
NOTE: Refer to Fastener Notice in Cautions and Notices.
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 6: View of Door Pull Screw
Courtesy of GENERAL MOTORS CORP.
4. Install the door pull screw.
Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).
5. Raise the window.
TRIM PANEL REPLACEMENT - REAR DOOR
Tools Required
J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .
Removal Procedure
2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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