2002 CHEVROLET AVEO Service Repair Manual

Page 2857 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 295: Transaxle Wire & Transaxle Case 
Courtesy of GENERAL MOTORS CORP. 
112. Install the transaxle wire to the transaxle case with the bolt. 
Tighten: Ti
ghten the bolt to 5.4 N.m (48 lb in).
 
2

Page 2858 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 296: O-Rings, ATF & Pistons 
Courtesy of GENERAL MOTORS CORP. 
113. Coat new 6 O-rings with ATF and install the O-rings to the pistons (1,2,3).  
114. Coat the 3 sprin
gs and 3 accumulator piston

Page 2859 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 297: Apply Gasket 
Courtesy of GENERAL MOTORS CORP. 
115. Coat a new apply gasket with ATF and install the gasket to the transaxle case. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transa

Page 2860 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 298: Brake Drum Gasket 
Courtesy of GENERAL MOTORS CORP. 
116. Coat a new brake drum 
gasket with ATF and install the gasket to the transaxle case. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Autom

Page 2861 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 299: Check Valve & Spring 
Courtesy of GENERAL MOTORS CORP. 
117. Install the spring and the check valve. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introdu

Page 2862 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 300: Manual Valve Control Rod & Manual Valve Lever 
Courtesy of GENERAL MOTORS CORP. 
118. Connect the manual valve control rod to the manual valve lever as shown in the illustration. 
 
2006 Che

Page 2863 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 301: Valve Body Assembly 
Courtesy of GENERAL MOTORS CORP. 
119. Install the valve body assembly to the transaxle case. 
Tighten: Ti
ghten the bolts to 11 N.m (97 lb in).
IMPORTANT: When installi

Page 2864 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 302: Solenoid Connectors 
Courtesy of GENERAL MOTORS CORP. 
120. Connect the transaxle wire connector and harness to the valve body assembly.  
121. Connect the 5 connectors. 
1. The lock-up cont