2002 CHEVROLET AVEO Service Repair Manual

Page 2849 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 287: Apply Gasket 
Courtesy of GENERAL MOTORS CORP. 
101. Install the new appl
y gasket. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) -

Page 2850 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 288: Oil Pump & Input Shaft 
Courtesy of GENERAL MOTORS CORP. 
102. Install the thrust needle roller bearing to the transaxle case.  
103. Place the oil pump through the input shaft, and align th

Page 2851 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 289: Oil Pump & Bolts 
Courtesy of GENERAL MOTORS CORP. 
104. Install the 6 oil pump bolts. 
Tighten: Ti
ghten the bolts to 25 N.m (18 lb ft).
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic T

Page 2852 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 290: Measuring The Input Shaft End Play Using A Dial Indicator 
Courtesy of GENERAL MOTORS CORP. 
105. Measure the end play in axial direction. 
Specification:  
The end play is 0.3-0.9 mm (0.

Page 2853 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 291: Confirming Input Shaft Rotates Smoothly 
Courtesy of GENERAL MOTORS CORP. 
106. Confirm that the input shaft rotates smoothly. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle -

Page 2854 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 292: FIPG & Transaxle Housing 
Courtesy of GENERAL MOTORS CORP. 
107. Remove any packing material. Do not get oil on the contacting surfaces of the transaxle housing or the 
transaxle case.  
108

Page 2855 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 293: Transaxle Housing, Transaxle Case & Bolts 
Courtesy of GENERAL MOTORS CORP. 
109. Install the transaxle housing to the transaxle case with 16 bolts. 
Tighten: Tighten the bolts to 29 N.m (22

Page 2856 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 294: O-Ring & Transaxle Wire 
Courtesy of GENERAL MOTORS CORP. 
111. Coat a new O-rin
g (1) with ATF, install the O-ring to the transaxle wire. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic