2002 CHEVROLET AVEO Service Repair Manual

Page 2625 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 64: TCM Retaining Bolts 
Courtesy of GENERAL MOTORS CORP. 
1. Connect the negative battery cable. 
2. Install the TCM and retaining bolts. 
Tighten: Tighten the TCM retaining bolts to 5 N.m (44 l

Page 2626 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 65: TCM Electrical Connector 
Courtesy of GENERAL MOTORS CORP. 
3. Connect the TCM electrical connector.  
4. Connect the negative battery cable.  
TRANSMISSION COOLER PIPES AND HOSES REPLACEMENT

Page 2627 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 66: Radiator Threaded Connector & Fluid Cooler Hoses 
Courtesy of GENERAL MOTORS CORP. 
1. Raise and support the vehicle.  
2. Drain the transaxle fluid.  
3. Remove the clip from the radiator th

Page 2628 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 67: Removing Fluid Cooler Inlet Pipe, Bolt & Transaxle 
Courtesy of GENERAL MOTORS CORP. 
4. Remove the fluid cooler inlet pipe bolt from the transaxle.  
5. Remove the inlet pipe fitting nut fro

Page 2629 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 68: Installing Fluid Cooler Inlet Pipe, Bolt & Transaxle 
Courtesy of GENERAL MOTORS CORP. 
1. Install the fluid cooler inlet pipe fitting nut into the transaxle. 
Tighten: Tighten the fluid cool

Page 2630 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 69: Radiator Threaded Connector & Fluid Cooler Hoses 
Courtesy of GENERAL MOTORS CORP. 
3. Connect the fluid cooler hoses and install the clip into the radiator threaded connector.  
4. Lower the

Page 2631 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 70: Front Outlet Pipe, Clip, Bolt & Radiator 
Courtesy of GENERAL MOTORS CORP. 
1. Drain the transaxle fluid.  
2. Remove the front outlet pipe union bolt from the radiator.  
3. Remove the front

Page 2632 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 71: Rear Outlet Pipe, Clip, Bolt & Transaxle 
Courtesy of GENERAL MOTORS CORP. 
4. Remove the rear outlet pipe clip bolt from the transaxle.  
5. Remove the rear outlet pipe fitting nut from the