Page 2625 of 5127
Fig. 64: TCM Retaining Bolts
Courtesy of GENERAL MOTORS CORP.
1. Connect the negative battery cable.
2. Install the TCM and retaining bolts.
Tighten: Tighten the TCM retaining bolts to 5 N.m (44 lb in).
NOTE: Refer to Fastener Notice in Cautions and Notices.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2626 of 5127
Fig. 65: TCM Electrical Connector
Courtesy of GENERAL MOTORS CORP.
3. Connect the TCM electrical connector.
4. Connect the negative battery cable.
TRANSMISSION COOLER PIPES AND HOSES REPLACEMENT (INLET)
Removal Procedure
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2627 of 5127
Fig. 66: Radiator Threaded Connector & Fluid Cooler Hoses
Courtesy of GENERAL MOTORS CORP.
1. Raise and support the vehicle.
2. Drain the transaxle fluid.
3. Remove the clip from the radiator threaded connector, then disconnect the fluid cooler hoses.
NOTE: Refer to Vehicle Lifting and Jacking Notice in Cautions and Notices.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2628 of 5127
Fig. 67: Removing Fluid Cooler Inlet Pipe, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
4. Remove the fluid cooler inlet pipe bolt from the transaxle.
5. Remove the inlet pipe fitting nut from the transaxle.
6. Remove the fluid cooler inlet pipe and hoses.
Installation Procedure
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2629 of 5127
Fig. 68: Installing Fluid Cooler Inlet Pipe, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
1. Install the fluid cooler inlet pipe fitting nut into the transaxle.
Tighten: Tighten the fluid cooler inlet pipe fitting nut to 35 N.m (26 Ib ft).
2. Install the fluid cooler inlet pipe bolt into the transaxle.
Tighten: Ti
ghten the fluid cooler inlet pipe bolt to 9 N.m (80 Ib in).
NOTE: Refer to Fastener Notice in Cautions and Notices.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 80 © 2005 Mitchell Repair Information Company, LLC.
Page 2630 of 5127
Fig. 69: Radiator Threaded Connector & Fluid Cooler Hoses
Courtesy of GENERAL MOTORS CORP.
3. Connect the fluid cooler hoses and install the clip into the radiator threaded connector.
4. Lower the vehicle.
5. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
TRANSMISSION COOLER PIPES AND HOSES REPLACEMENT (OUTLET)
Removal Procedure
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:20 PMPage 81 © 2005 Mitchell Repair Information Company, LLC.
Page 2631 of 5127
Fig. 70: Front Outlet Pipe, Clip, Bolt & Radiator
Courtesy of GENERAL MOTORS CORP.
1. Drain the transaxle fluid.
2. Remove the front outlet pipe union bolt from the radiator.
3. Remove the front outlet pipe clip bolt from the radiator.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 82 © 2005 Mitchell Repair Information Company, LLC.
Page 2632 of 5127
Fig. 71: Rear Outlet Pipe, Clip, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
4. Remove the rear outlet pipe clip bolt from the transaxle.
5. Remove the rear outlet pipe fitting nut from the transaxle.
6. Remove the fluid cooler outlet pipe and hoses.
Installation Procedure
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 83 © 2005 Mitchell Repair Information Company, LLC.