2002 CHEVROLET AVEO Service Repair Manual

Page 2977 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Courtesy of GENERAL MOTORS CORP.
11. Using a hammer and punch, drive in the pin through the case and holes in the pinion shaft. 
Fig. 414: Staking The Differential Case Using A Hammer & Chisel
 
Court

Page 2978 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 415: Tapered Roller Bearing & Differential Case 
Courtesy of GENERAL MOTORS CORP. 
13. Using a press, install the tapered roller bearing into the differential case. 
 
2006 Chevrolet Aveo 
2006 T

Page 2979 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 416: FIPG, Tapered Roller Bearing & Differential Case 
Courtesy of GENERAL MOTORS CORP. 
14. Using a press, install the tapered roller bearing into the differential case.  
15. Remove any formed

Page 2980 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 417: Differential & Transaxle Case 
Courtesy of GENERAL MOTORS CORP. 
16. Install the differential to the transaxle case. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81

Page 2981 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 418: Transaxle Housing 
Courtesy of GENERAL MOTORS CORP. 
17. Install the transaxle housing and 16 bolts of the transaxle housing temporarily. 
18. Tighten 8 or 9 bolts out of the 16 bolts of the

Page 2982 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 419: Turning The Differential Gear Assembly 
Courtesy of GENERAL MOTORS CORP. 
19. Using the DT 46461 , turn the differential gear assembly right and left 2-3 times to allow the bearing to 
settl

Page 2983 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 420: Measuring Preload Of Differential Gear Using A Small Torque Wrench & DT 46461 
Courtesy of GENERAL MOTORS CORP. 
20. Using the DT 46461 and a small torque wrench, measure the preload of the

Page 2984 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 421: Transaxle Housing 
Courtesy of GENERAL MOTORS CORP. 
22. Usin
g a plastic hammer, remove the 16 bolts and transaxle housing. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - A