2002 CHEVROLET AVEO Service Repair Manual

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CHEVROLET AVEO 2002  Service Repair Manual Fig. 327: Stator Shaft & Bolts 
Courtesy of GENERAL MOTORS CORP. 
2. Align the stator shaft with each bolt hole. 
3. Install the 8 bolts. 
Tighten: Ti
ghten the bolts to 9.8 N.m (87 lb in).
NOTE: Refe

Page 2890 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 328: Turning Drive Gear With 2 Screwdrivers 
Courtesy of GENERAL MOTORS CORP. 
4. Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly.  
DIRECT CLUTCH ASSEMBLY DISASSEMBLE

Page 2891 of 5127

CHEVROLET AVEO 2002  Service Repair Manual DT 46451 (DW240-020) Brake Clutch Spring Compressor. See Special Tools.  
DT 46453 (DW240-040) Direct Clutch Adapter. See Special Tools.  
Fig. 329: Using A Dial Indicator Measure The Direct Clu

Page 2892 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Specifications: The piston stroke is 0.4-0.8 mm (0.016-0.031 in).
Fig. 330: Removing Snap Ring Using A Screwdriver
 
Courtesy of GENERAL MOTORS CORP. 
3. Usin
g the screwdriver, remove the snap ring.

Page 2893 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 331: Flange, Discs & Plates 
Courtesy of GENERAL MOTORS CORP. 
4. Remove the flange (1), 2 discs (2), and 2 plates (3). 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-4

Page 2894 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 332: Return Spring, Compress, DT 46451 & DT 46453 
Courtesy of GENERAL MOTORS CORP. 
5. Place the DT 46451 (1) and DT 46453 (2) on the direct clutch return spring and compress. See Special 
Tools

Page 2895 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 333: Direct Clutch Return Spring 
Courtesy of GENERAL MOTORS CORP. 
7. Remove the direct clutch return sprin
g. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - I

Page 2896 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 334: Direct Clutch & Oil Pump 
Courtesy of GENERAL MOTORS CORP. 
8. Install the direct clutch on the oil pump. 
9. Apply 392 kPa (57 psi) of compressed air to the oil pump to remove the direct cl